Metal matrix composites being used in automobile, aviation, naval, space and other structural applications because of their unique balance of physical and mechanical properties. The metal matrix composites are produced using diverse technologies in order to meet the market demand such as lower density, higher wear resistance, thermal stability at lower cost per component. Composite materials replace almost all the monolithic material while posing challenges for machining hence are graded as difficult to machine materials. The hetrogeneous structure of the composite materials leads to the failure of cutting tool during machining composites are mainly attributed for the presence of hard particles which leads to higher surface roughness value. Thus, present paper presents the results on surface roughness values of K10 grade carbide and Poly Crystaline Diamond (PCD) inserts while turning Al6061-flyash composites containing 0% to 15% fly ash in step of 5%. Parametric studies have been carried out as per ISO3685 standards following dry machining condition. The machining parameters are cutting speeds of 300m/min to 600m/min in step of 100m/min, feed of 0.06mm/revolution to 0.24mm/revolution in step of 0.06mm/revolution using a constant depth of cut of 1.2 mm which is equal to three times to the nose radius of the cutting tool. The results revealed that PCD inserts exhibits lower surface roughness while turning composites containing 10% filler material when compared with that of K10 grade tungsten carbide insert.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
customersupport@researchsolutions.com
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.