Controlling
the morphology and crystal structure of energetic materials
(EMs) is crucial for predictable performance and stability under operational
and accidental scenarios. In this work, an EM of interest, hexanitrohexaazaisowurtzitane
(CL-20), was crystallized as thin films using a meniscus-guided coating
technique termed solution shearing. We observed four distinct morphological
regimes within the parameter space, as well as regions with selective
formation of the β and γ polymorphs of CL-20. The thin
films ranged in thickness from 79 nm to 2.2 μm and in surface
coverage from 36.2 to 99.9%. Thermal annealing of films at 180 °C
promotes a β-to-γ phase transformation for films with
thicknesses >500 nm. Water vapor annealing of films results in
a phase
transition to α-hydrate. We were unable to attain the ε
polymorph in our thin films across all processing conditions, including
dissolution and recrystallization, which preferentially forms the
β polymorph. Therefore, we show that thin-film confinement stabilizes
the β polymorph of CL-20 over the ε polymorph. The results
of this work have important implications for EM composites as interfacial
recrystallization of the stable bulk ε polymorph may result
in the formation of the β polymorph as a thin film at the interface,
changing the EM stability. We show that the solution shearing technique
provides a promising platform for the study of the interfaces between
energetic crystals and polymers in composites.
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