A novel method was proposed to fabricate a ZnO seed layer with a protrusion and matrix structure, and then ZnO nanorods could be synthesized on it using the hydrothermal method to form ZnO nanoflower arrays (NFAs) easily. A patterned sapphire with a matrix cavity was used as the template, ZnO gel was deposited on the multilayer substrates using spinning coating, and the prepared seed layer with a protrusion and an array-patterned structure was moved to a Si substrate using the lift-off method. Because the ZnO seed layer exhibited a matrix and protrusion structure, ZnO nanorods were grown vertically downwards and formed ZnO NFAs. The XRD patterns resulting from analyses showed that the diffraction peaks of the five growth directions of ZnO NFAs increased as growth time increased. Furthermore, SEM and FIB analyses indicated that the length, width, aspect ratio, and total surface area of ZnO NFAs grown on the transferred seed layer increased as the synthesis time increased. Different ZnO NFAs synthesized for varying synthesis times were used to investigate methylene blue degradation, with the effect of ZnO NFAs on methylene blue degradation determined using the Beer–Lambert law. Our results demonstrate that the effect of ZnO NFAs on methylene blue degradation was enhanced with increasing synthesis time.

In the context of ZnO nanorods (NRs) grown on Si and indium tin oxide (ITO) substrates, this study aimed to compare their degradation effect on methylene blue (MB) at different concentrations. The synthesis process was carried out at a temperature of 100 °C for 3 h. After the synthesis of ZnO NRs, their crystallization was analyzed using X-ray diffraction (XRD) patterns. The XRD patterns and top-view SEM observations demonstrate variations in synthesized ZnO NRs when different substrates were used. Furthermore, cross-sectional observations reveal that ZnO NRs synthesized on an ITO substrate exhibited a slower growth rate compared to those synthesized on a Si substrate. The as-grown ZnO NRs synthesized on the Si and ITO substrates exhibited average diameters of 110 ± 40 nm and 120 ± 32 nm and average lengths of 1210 ± 55 nm and 960 ± 58 nm, respectively. The reasons behind this discrepancy are investigated and discussed. Finally, synthesized ZnO NRs on both substrates were utilized to assess their degradation effect on methylene blue (MB). Photoluminescence spectra and X-ray photoelectron spectroscopy were employed to analyze the quantities of various defects of synthesized ZnO NRs. The effect of MB degradation after 325 nm UV irradiation for different durations can be evaluated using the Beer–Lambert law, specifically by analyzing the 665 nm peak in the transmittance spectrum of MB solutions with different concentrations. Our findings reveal that ZnO NRs synthesized on an ITO substrate exhibited a higher degradation effect on MB, with a rate of 59.5%, compared to NRs synthesized on a Si substrate, which had a rate of 73.7%. The reasons behind this outcome, elucidating the factors contributing to the enhanced degradation effect are discussed and proposed.

In this study, we utilized a sapphire substrate with a matrix protrusion structure as a template. We employed a ZnO gel as a precursor and deposited it onto the substrate using the spin coating method. After undergoing six cycles of deposition and baking, a ZnO seed layer with a thickness of 170 nm was formed. Subsequently, we used a hydrothermal method to grow ZnO nanorods (NRs) on the aforementioned ZnO seed layer for different durations. ZnO NRs exhibited a uniform outward growth rate in various directions, resulting in a hexagonal and floral morphology when observed from above. This morphology was particularly evident in ZnO NRs synthesized for 30 and 45 min. Due to the protrusion structure of ZnO seed layer, the resulting ZnO nanorods (NRs) displayed a floral and matrix morphology on the protrusion ZnO seed layer. To further enhance their properties, we utilized Al nanomaterial to decorate the ZnO nanoflower matrix (NFM) using a deposition method. Subsequently, we fabricated devices using both undecorated and Al-decorated ZnO NFMs and deposited an upper electrode using an interdigital mask. We then compared the gas-sensing performance of these two types of sensors towards CO and H2 gases. The research findings indicate that sensors based on Al-decorated ZnO NFM exhibit superior gas-sensing properties compared to undecorated ZnO NFM for both CO and H2 gases. These Al-decorated sensors demonstrate faster response times and higher response rates during the sensing processes.