This paper presents a novel kinematically redundant planar parallel robot manipulator, which has full rotatability. The proposed robot manipulator has an architecture that corresponds to a fundamental truss, meaning that it does not contain internal rigid structures when the actuators are locked. This also implies that its rigidity is not inherited from more general architectures or resulting from the combination of other fundamental structures. The introduced topology is a departure from the standard 3-RPR (or 3-RRR) mechanism on which most kinematically redundant planar parallel robot manipulators are based. The robot manipulator consists of a moving platform that is connected to the base via two RRR legs and connected to a ternary link, which is joined to the base by a passive revolute joint, via two other RRR legs. The resulting robot mechanism is kinematically redundant, being able to avoid the production of singularities and having unlimited rotational capability. The inverse and forward kinematics analyses of this novel robot manipulator are derived using distance-based techniques, and the singularity analysis is performed using a geometric method based on the properties of instantaneous centers of rotation. An example robot mechanism is analyzed numerically and physically tested; and a test trajectory where the end effector completes a full cycle rotation is reported. A link to an online video recording of such a capability, along with the avoidance of singularities and a potential application, is also provided.

Jacobian-based methods of singularity analysis are known to be unreliable when applied to kinematically redundant parallel robot manipulators, due to their potential to miss certain singularities and incorrectly identify others in the manipulator's workspace. In this paper, a geometric method of singularity avoidance for kinematically redundant planar parallel robot manipulators is presented, which firstly determines the manipulator's proximity to a singularity and then computes how the kinematically redundant degree(s) of freedom should be optimised for the given pose of the end-effector. The singularity analysis is conducted by examining the mechanism in terms of the instantaneous centres of rotation of its corresponding mobility one sub-mechanisms when all but one of the actuators are locked, where the manipulator is in a type-II singularity when these points either are indeterminable or coincide with one another, and an index, r min , is introduced which describes the minimum normalised distance from such conditions being met. A predictor-corrector method is employed to compute the configuration for which r min is optimised, and is reachable without crossing a singularity. Finally, the advantages of the geometric method of singularity analysis are shown in comparison to traditional Jacobian-based methods when applied to kinematically redundant parallel robot manipulators.

Methods for avoiding singularities of closed-loop robot mechanisms have been traditionally based on the value of the determinant or the condition number of the Jacobian. A major drawback of these standard techniques is that the closeness of a robot configuration to a singularity lacks geometric, physical interpretation, thus implying that it is uncertain how changes in the robot pose actually move further away the mechanism from such a problematic configuration. This paper presents a geometric approach of singularity avoidance for kinematically redundant planar parallel robots that eliminates the disadvantages of Jacobian-based techniques. The proposed method, which is based on the properties of instantaneous centres of rotation, defines a mathematical distance to a singularity and provides a reliable way of moving the robot further from a singular configuration without changing the pose of the end-effector. The approach is demonstrated on an example robot mechanism and the reciprocal of the condition number of the Jacobian is used to show its advantages.

We introduce a reconfigurable underactuated robot hand able to perform systematic prehensile in-hand manipulations regardless of object size or shape. The hand utilizes a two-degree-of-freedom five-bar linkage as the palm of the gripper, with three three-phalanx underactuated fingers, jointly controlled by a single actuator, connected to the mobile revolute joints of the palm. Three actuators are used in the robot hand system in total, one for controlling the force exerted on objects by the fingers through an underactuated tendon system, and two for changing the configuration of the palm and, thus, the positioning of the fingers. This novel layout allows decoupling grasping and manipulation, facilitating the planning and execution of in-hand manipulation operations. The reconfigurable palm provides the hand with a large grasping versatility, and allows easy computation of a map between task space and joint space for manipulation based on distance-based linkage kinematics. The motion of objects of different sizes and shapes from one pose to another is then straightforward and systematic, provided the objects are kept grasped. This is guaranteed independently and passively by the underactuated fingers using a custom tendon routing method, which allows no tendon length variation when the relative finger base positions change with palm reconfigurations. We analyze the theoretical grasping workspace and grasping and manipulation capability of the hand, present algorithms for computing the manipulation map and in-hand manipulation planning, and evaluate all these experimentally. Numerical and empirical results of several manipulation trajectories with objects of different size and shape clearly demonstrate the viability of the proposed concept.