It has recently been demonstrated that harps harvest substantively more fog water than conventional mesh nets, but the optimal design for fog harps remains unknown. Here, we systematically vary key parameters of a scale-model fog harp, the wire material, wire pitch, and wire length, to find the optimal combination. We found stainless steel to not only be the best hydrophilic wire material but also nearly be as effective as Teflon-coated wires. The best choice for the wire pitch was coupled to the wire length, as the smallest pitch collected the most water for short harps but was hampered by tangling for taller harps. Accordingly, we use an elastocapillary wire tangling model to successfully predict the onset of tangling beyond a critical length for any given wire pitch. Combining what we learned, we achieved a water harvesting efficiency of 17% with an optimized stainless-steel harp, over three times higher than that of the current standard of a Raschel mesh. These results suggest that an optimal fog harp should feature hightension, uncoated wires within a large aspect ratio frame to avoid tangling and promote efficient and reliable fog harvesting.

In arid yet foggy regions, fog harvesting is emerging as a promising approach to combat water scarcity. The mesh netting used by current fog harvesters suffers from inefficient drainage, which severely constrains the water collection efficiency. Recently, it was demonstrated that fog harps can significantly enhance water harvesting as the vertical wire array does not obstruct the drainage pathway. However, fabrication limitations resulted in a very low shade coefficient of 18% for the initial fog harp prototype and the field testing was geographically confined to light fog conditions. Here, we use wire-electrical discharge machining (wire-EDM) to machine ultrafine comb arrays; winding the harp wire along a comb-embedded reinforced frame enabled a shade coefficient of 50%. To field test under heavy fog conditions, we placed the harvesters on a closed-circuit test road and inundated them with fog produced by an array of overlying fog towers. On average, the fog harps collected about three times more water than the mesh netting. During fog harvesting, the harp wires were observed to tangle together due to the surface tension of water. We developed a rational model to predict the extent of the tangling problem for any given fog harp design. By designing next-generation fog harps to be anti-tangling, we expect that even larger performance multipliers will be possible compared to the current mesh harvesters.

Fog harps effectively drain small droplets, which prevents clogging and results in more water harvested from fog compared to mesh nets.