Abstract-An EMI filter for a three-phase buck-type medium power pulse-width modulation rectifier is designed. This filter considers differential mode noise and complies with MIL-STD-461E for the frequency range of 10kHz to 10MHz. In industrial applications, the frequency range of the standard starts at 150kHz and the designer typically uses a switching frequency of 28kHz because the fifth harmonic is out of the range. This approach is not valid for aircraft applications. In order to design the switching frequency in aircraft applications, the power losses in the semiconductors and the weight of the reactive components should be considered. The proposed design is based on a harmonic analysis of the rectifier input current and an analytical study of the input filter. The classical industrial design does not consider the inductive effect in the filter design because the grid frequency is 50/60Hz. However, in the aircraft applications, the grid frequency is 400Hz and the inductance cannot be neglected. The proposed design considers the inductance and the capacitance effect of the filter in order to obtain unitary power factor at full power. In the optimization process, several filters are designed for different switching frequencies of the converter. In addition, designs from single to five stages are considered. The power losses of the converter plus the EMI filter are estimated at these switching frequencies. Considering overall losses and minimal filter volume, the optimal switching frequency is selected.
Abstract-Different possible input filter configurations for a modular three-phase PWM rectifier system consisting of three interleaved converter cells are studied. The system is designed for an aircraft application where MIL-STD-461E conducted EMI standards have to be met and system weight is a critical design issue. The importance of a LISN model on the simulated noise levels and the effect of interleaving and power unbalance between the different converter modules is discussed. The effect of the number of filter stages and the degree of distribution of the filter stages among the individual converter modules on the weight and losses of the input filter is studied and optimal filter structures are proposed.
Abstract-Recently an important increase of the electrical equipment in modern aircrafts is leading to an increase in the demand for electrical power. The usual electrical power distribution in aircraft applications is done via a three-phase 115Vac grid. A new trend of DC distribution is emerging employing a 270 Vdc grid. This yields the need for highefficiency and high power-density AC-DC converters, connecting the two grids while providing galvanic isolation. Traditionally 12-pulse autotransformer passive rectifiers are used in aircraft applications. This converter is robust and highly reliable, however it is a non-controlled topology and it is relatively heavy because of the low frequency power transformer. Two-stage rectifier system approaches, employing three-phase PWM rectifiers or active filters and isolated DC-DC converters, are good alternatives to be applied in aircraft applications, to reduce the weight by using high frequency transformers and inductors. However, two-stage topologies process the energy twice leading to lower efficiency, power density. The reliability is also not very high due to a high semiconductor component count. This paper presents a new isolated single-stage PWM rectifier system, based on the recently presented non-isolated Swiss rectifier topology, called the Swiss-Forward rectifier. The principle of operation of this converter topology is presented together with detailed design guidelines and experimental validation on a 3.3kW 115Vac to 270Vdc prototype.
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