Transient engine operation of direct-injection spark ignition engines can result in high particulate number emissions. To investigate the causes of soot formation, an engine test rig was developed to perform detailed measurements of real transient operation. For this purpose, a single-cylinder full-metal engine with a real combustion chamber geometry was equipped with minimally invasive optical accesses. Simultaneous high-speed endoscopic PIV, spray visualization, and combustion imaging were applied to investigate the in-cylinder processes in detail. Endoscopic PIV was first compared in the central symmetry plane with classical PIV performed at the equivalent optical engine at steady-state operation for verification. Then the engine parameters of a tip-in performed by the corresponding four-cylinder engine, which led to high particle number emissions, were applied to the single-cylinder engine. The engine parameters were in a good agreement and particle number emissions due to the maneuver were within the same range of several 106 #/cm3. In total, 19 repetitions of the tip-in maneuver were analyzed with respect to the in-cylinder processes and repeatability of engine parameters. Furthermore, the in-cylinder flow field during the late compression stroke, flame propagation, and soot luminosity of single cycles during the tip-in indicated cause-and-effect chains for the formation of pool fire and soot at the injector tip. The direction of the flow below the spark plug influenced the direction of flame propagation. An early arrival of the flame enhanced the formation of soot from fuel films formed on the piston surface or at the injector. In engine applications, counter measures can be applied to reduce the particle number emissions when accounting for these indicated cause-and-effect chains.

A single-cylinder full-metal engine with a real combustion chamber geometry was used to investigate particulate number emissions resulting from transient engine operation. The formation of particulate number emissions depends on mixture formation influenced by the in-cylinder flow and injection, and the formation of fuel films on the in-cylinder walls. For the investigation of this multi-parameter process, simultaneous endoscopic PIV and combustion visualization were applied. Hence, the measurement techniques allowed the investigation of in-cylinder flow, flame propagation, and soot formation. The test rig was modified to apply a generic load step and a realistic tip-in with Miller cycle. The reproducibility of the engine parameters during the transient allowed statistical analysis and the comparison between steady-state operating points. Cause-and-effect chains concerning the formation of soot are concluded by correlation analysis of parameters extracted from the flow field, the flame propagation and the soot luminosity.