This article presents a new method to detect damage in structures based on the electromechanical impedance principle. The system follows the variations in the output voltage of piezoelectric transducers and does not compute the impedance itself. The proposed system is portable, autonomous, versatile, and could efficiently replace commercial instruments in different structural health monitoring applications. The identification of damage is performed by simply comparing the variations of root mean square voltage from response signals of piezoelectric transducers, such as lead zirconate titanate patches bonded to the structure, obtained for different frequencies of the excitation signal. The proposed system is not limited by the sampling rate of analog-to-digital converters, dispenses Fourier transform algorithms, and does not require a computer for processing, operating autonomously. A low-cost prototype based on microcontroller and digital synthesizer was built, and experiments were carried out on an aluminum structure and excellent results have been obtained.

Pipelines have been widely used for the transportation of chemical products, mainly those related to the petroleum industry. Damage in such pipelines can produce leakage with unpredictable consequences to the environment. There are different structural health monitoring (SHM) systems such as Lamb wave, comparative vacuum, acoustic emission, etc. for monitoring such structures. However, those based on piezoelectric sensors and electromechanical impedance technique (EMI) measurements are simple and efficient, and have been applied in a wide range of structures, including pipes. A disadvantage of such technique is that temperature changes can lead to false diagnoses. To overcome this disadvantage, temperature variation compensation techniques are normally incorporated. Therefore, this work has developed a complete study applied to damage detection in pipelines, including an innovative technique for compensating the temperature effect in EMI-based SHM and the modeling of piezoceramics bonded to pipeline structures using finite elements. Experimental results were used to validate the model. Moreover, the compensation method was tested in two steel pipes—healthy and damaged—compensating the temperature effect ranging from −40 °C to +80 °C, with analysis on the frequency range from 5 kHz to 120 kHz. The simulated and experimental results showed that the studies effectively contribute to the SHM area, mainly to EMI-based techniques.

Structural health monitoring systems are employed to evaluate the state of structures to detect damage, bringing economical and safety benefits. The electromechanical impedance technique is a promising damage detection tool since it evaluates structural integrity by only measuring the electrical impedance of piezoelectric transducers bonded to structures. However, in real-world applications, impedance-based damage detection systems exhibit strong temperature dependence; therefore, variations associated with temperature changes may be confused as damage. In this article, the temperature effect on the electrical impedance of piezoelectric ceramics attached to structures is analyzed. Besides, a new methodology to compensate for the temperature effect in the electromechanical impedance technique is proposed. The method is very general since it can be applied to nonlinear (polynomial) temperature and/or frequency dependences observed on the horizontal and vertical shifts of the impedance signatures. A computer algorithm that performs the compensation was developed, which can be easily incorporated into real-time damage detection systems. This compensation technique is applied successfully to two aluminum beams and one steel pipe, minimizing the effect of temperature variations on damage detection structural health monitoring systems in the temperature range from −40°C to 80°C and the frequency range from 10 to 90 kHz.

This article presents the design and implementation of a novel wireless structural health monitoring system based on the electromechanical impedance principle. The proposed system is a wireless low-power scalable sensor network composed of multiple sensor nodes and a link node used as master to establish communication with the remote monitoring center (host node and server). The link node communicates with the remote monitoring center through a Global System for Mobile Communications/General Packet Radio Services network and with other sensor nodes through a ZigBee network. Each sensor node is a portable and autonomous structural health monitoring core based on microcontroller, digital synthesizer, and transceiver ZigBee. The identification of damage is performed by simply comparing the variations in root mean square voltage obtained from piezoelectric transducers, such as lead zirconate titanate patches, bonded to the structure. The lead zirconate titanate patches are excited on a wideband frequency range, and it is not necessary to compute the electromechanical impedance. The proposed system was built and experiments were carried out on an aluminum structure, and excellent results have been obtained. Our contribution ranges from the hardware to the graphical front end.