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Chloride penetration resistance of concrete is one of the key parameters for the durability design of reinforced concrete structures located in chloride-bearing environments. In all the current available durability models, service life is evaluated considering concrete in uncracked conditions, which is rarely found in practice. This work investigates chloride penetration resistance of concrete in uncracked and micro-cracked configurations, evaluated in terms of chloride migration coefficient through non-steady state migration test (Rapid Chloride Migration test). Prismatic specimens were manufactured considering six different concrete types and two different times of curing. In micro-cracked configuration, cracks were obtained with a specifically developed loading procedure. Micro-cracks were characterized at the end of the exposure test, in terms of crack width at the exposed surface and crack depth. Results showed that cracks were 5–70 μm wide and up to 40 mm deep, always causing an increase in chloride penetration, that should be evaluated considering both crack width and crack depth, with respect to sound conditions. The effects on the chloride penetration seemed to be more pronounced on the more impervious concretes.

To move towards a more sustainable concrete, the enhancement of its durability is strongly encouraged and, dealing in particular with reinforced concrete (RC), this mainly means to prevent the damage due to environmental actions, e.g. due to chloride-induced corrosion. Therefore, there is the need of models aimed at designing durable structures. Usually the service life design models consider concrete in uncracked condition. In real structures, however, several phenomena can generate cracks on concrete surface, leading to an acceleration of the corrosion of steel rebar. A number of studies have been recently carried out in order to evaluate the influence of cracks on reinforced concrete durability in chloride-contaminated environment, however the knowledge of the effect of cracks on the initiation and propagation periods is still lacking. Furthermore, few studies have considered additional protection strategies, such as the use of stainless steel rebar. In this work, experimental results are presented concerning the influence of cracks on the service life of reinforced concrete structures in order to evaluate if cracks lead to an earlier corrosion initiation induced by chlorides. Prismatic specimens, reinforced with carbon steel and 304L stainless steel bars, were longitudinally cracked and exposed to ponding with 3.5% NaCl solution. The monitoring of corrosion behaviour showed that when cracks reached the steel surface corrosion initiated immediately.

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