Generative manufacturing technologies are gaining more and more of importance as key enabling technologies in future manufacturing, especially when a flexible scalable manufacturing of small medium series of customized parts is required. The paper describes a new approach for design and manufacturing of complex three dimensional components building on a combination of additive manufacturing and e-printing technologies, where the micro component is made up of stacks of functionalized layers of polymer films. Special attention will be paid to the "3-d" modeling approach, requested to support the applicaton developer through provision of design rules for this integrated manufacturing concept. Both, the application concept as well as the related equipment and manufacturing integration currently are currently developed further in the project SMARTLAM, funded by the European Commission.
This paper presents a methodology for the transformation of a product concept into a detailed design and manufacturing process chain for hybrid manufacturing platforms. Hybrid platforms offer new capabilities and opportunities for product design. However, they require high levels of process expertise for effective design and effective process selection. Design for hybrid manufacture is challenging as there is a requirement to understand a number of technologies, which may be highly varied. To address this challenge, a knowledgebased decision-support system developed in this paper enables manufacturing expertise to be integrated into procedures for product design and process chain selection. This formalised numerical methodology is able to consider a wider range of varied manufacturing processes than any previous study. A feature-based design method is developed, which guides the designer towards an optimised product design during the embodiment design phase, and a process-chain selection program is utilised to enable the effective analysis of a product design based on product evaluation criteria. The methodology has been successfully applied to the design of an LED product with internal geometries and electronics.A decision-support methodology for embodiment design and process chain selection for hybrid manufacturing platforms 2 Key words:Design for manufacture, process chain selection, hybrid manufacture, feature-based design, decisionsupport. Acknowledgements:The research leading to these results has received funding from the European Union Seventh Framework Programme (FP7/2007(FP7/ -2013 under grant agreement number 314580.
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