As
nanofiltration applications increase in diversity, there is
a need for new fabrication methods to prepare chemically and thermally
stable membranes with high retention performance. In this work, thio-bromo
“click” chemistry was adapted for the fabrication of
a robust covalently attached and ultrathin nanofiltration membrane.
The selective layer was formed on a pre-functionalized porous ceramic
surface via a novel, liquid–vapor interfacial polymerization
method. Compared to the most common conventional interfacial polymerization
procedure, no harmful solvents and a minimal amount of reagents were
used. The properties of the membrane selective layer and its free-standing
equivalent were characterized by complementary physicochemical analysis.
The stability of the thin selective layer was established in water,
ethanol, non-polar solvents, and up to 150 °C. The potential
as a nanofiltration membrane was confirmed through solvent permeability
tests (water, ethanol, hexane, and toluene), PEG-in-water molecular
weight cut-off measurements (≈700 g mol
–1
), and dye retention measurements.
Polyimide networks are key in the development of stable, resilient, and efficient membranes for separation applications under demanding conditions. To this aim, the controlled design of the network's nanostructure and its properties are needed. However, such control remains a challenge with currently available synthesis methods. Here, we present a simple nanofabrication approach that allows the controlled nanoconfinement, growth, and covalent attachment of polyimide (PI) networks inside the mesopores of γ-alumina layers. The attachment of the PI network on the γ-alumina layer was initiated via different prefunctionalization steps that play a pivotal role in inducing the in situ polymerization reaction at the pore entrance and/or at the inner pore surface. The nanoconfinement was found to be limited to the 1.5 μm-thick γalumina supporting layer at maximum, and the resulting hybrid PI/ceramic membranes showed stable performance in a variety of solvents. These PI/ceramic membranes were found to be very efficient in the challenging separation of small organic dye molecules such as Rhodamine B (479 g mol −1 ) from toxic solvents such as dimethylformamide or dioxane. Therefore, this technique opens up possibilities for a multitude of separations. Moreover, the PI synthesis approach can be applied to other applications that also rely on porosity and stability control, such as for advanced insulation and anticorrosion.
Organically functionalized inorganic hybrid membranes merge the good performance of polymers and the high chemical and mechanical stability of porous inorganic materials together towards high-performing membranes. The wide availability of polymers, as well as new chemical tools, such as "click" and reticular chemistry, allow for the synthesis of unique hybrid membranes that can be made to match a broad range of applications. This work focuses on new chemistries for the controlled formation of thin polymeric networks on a defined, porous inorganic support. The different chapters expand on the various syntheses and potential applications of these hybrid membranes for solvent filtration under harsh industrial conditions.
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