Purpose
The purpose of this paper is to investigate the extent at which the reliability of an aluminium wire rolling mill can be improved by ameliorating current control and maintenance practices.
Design/methodology/approach
The paper deals with the discrimination of the most critical components by substantial shop-floor failure data. The research work narrates a method for evaluating maintainability criticality index for each failure cause of identified critical components through two different MCDM approaches: one based on grey-complex proportional risk assessment (COPRAS-G) and the other based on preference section index (PSI).
Findings
The primary findings of this research work are to prioritize the maintenance activities by comparing results obtained through different failure analysis models. It is proposing improvements in the maintenance plan of critical components like bearings, gears and shafts of an aluminium wire rolling mill which are commonly representing the most critical components in a large range of industrial processes.
Research limitations/implications
The limitation of the proposed study is that the failure models may not represent failures due to the first instant every time as adequate of design as such components are not checked for a high failure rate.
Practical implications
The proposed study is an interdisciplinary work which will help to understand about the working lives of components and associated failures. It will lead to reengineer new tools efficiently and to gain the maintenance excellence.
Originality/value
Originality mainly consists in the contemporary application of two non-identical MCDM-based methods (COPRAS-G and PSI). It will help to elucidate maintenance issues of major process industries and recommended deliverable keys.
This paper presents a multifactor decision-making approach based on "grey-complex proportional assessment (COPRAS-G) method" in a view to overcome the limitations of Failure Mode Effect and Criticality Analysis (FMECA). In this model, the scores against each failure mode are expressed in grey number instead of crisp values to evaluate the criticalities of the failure modes without uncertainty. The suggested study is carried out to identify the weights of major failure causes for bearings, gears, and shafts of aluminium wire rolling mill plant. The primary findings of the paper are that sudden impact on the rolls seems to be most critical failure cause and loss of power seems to be least critical failure cause. It is suggested to modify the current control practices with proper maintenance strategy based on achieved maintainability criticality index (MCI) for different failure causes. The outcome of study will be helpful in deriving optimized maintenance plan to maximize the performance of process industry.
Aim: The purpose of this article was to review the literature on intraoral pigmentation seen in patients who have received imatinib mesylate therapy in order to increase awareness of this phenomenon and discuss its presentation. The literature review will also aid the differential diagnosis made by clinicians.
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