In the recent era, Metal Matrix Composites (MMCs) are one of the most vigorously studied topics in material science. Lightweight metals and its alloys create an intense attraction for tailoring new metal matrix composites to overcome conventional limitations like low strength. Aluminum metal matrix composites signify to the high-grade lightweight high-performance aluminum-based MMCs. The reinforcements in aluminum matrix composites could be in the form of particulates, whiskers, and continuous fiber or discontinuous fiber, where weight or volume fraction varies from a few percentages to 60%. Properties of aluminum metal matrix composites can be customized as per the demand of the industry by getting the appropriate combination of the metal matrix, reinforcements, and selective processing route. Nowadays many grads of aluminum matrix composites are fabricated by different routes where in situ route processing is more attractive compared with conventional ex-situ process because it delivers excellent wettability, thermally stability of reinforcements, the bonding strength between reinforcements and matrix, cohesive atomic structure, and fine grain size of reinforcements (specifically nano size). The devoted research work of aluminum matrix composites during the last three-decade generates a wealth of knowledge on the effect of reinforcements vis-à-vis mechanical, chemical, tribological properties of aluminum matrix composites. The acceptance of the aluminum matrix composites as engineering materials depends not only on the performance advantages of the composites, but it also depends upon the cheap, easy, and familiar fabrication technologies for these tailored materials.
Mechanical stir casting is utilized to produce an artificially aged Al-Si-Mg alloy, whereas halide slat (K2TiF6 and KBF4) synthesis is utilized to produce Al-Si-Mg/TiB2 aluminum matrix composites. The dry sliding pin on disc wear test was conducted using a DUCOM/TR-20LE-PHM-200 machine to simulate an automobile application (Piston-Ring assembly). Where pistons are made of aluminum alloy (for the Pin) and rings are made of grey cast iron (for the disc material). At room temperature, a wear test was conducted by altering the ageing time (3, 6, 9, 12), sliding speed (2, 2.5 m/s), and applied load (14.71, 19.62, 24.52 N) with the disc speed (500 rpm) held constant (10 min). The results indicate that the aluminum matrix composite (AMC) wear rate is reduced by 37 percent at higher sliding speeds (2.5 m/s) and by 4 percent at lower sliding speeds (2.0 m/s) compared to the base alloy. Field emission scanning electron microscope-energy dispersive spectroscopy (FESEM-EDS) and X-ray photoelectron spectroscopy (XPS) analysis revealed that the formation of the mechanically mixed layer (MML) or oxidative layers on the worn surfaces reduces the wear rate under conditions of longer ageing time, higher sliding speed, and lower applied load. The research demonstrates that composite wear is a function of sliding velocity, aging period, and applied force. As sliding speed rose from 2 m/s to 2.5 m/s, the wear rate of composites dropped reasonably, yet composites are softer than basic alloys. It is conceivable due to the presence of a considerable amount of MML and the formation of oxidative layers between pins and their equivalents.
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