Petroleum has been extracted from oil reservoirs using different techniques. This activity is accompanied for a large amount of water and sometimes mixed with gas. This produced water has a high oil concentration and other toxic chemical compounds, thus, it must be treated to be reused or released to environment according to environmental protection regulations. Currently, ceramic membrane technology has been employed in the wastewater treatment, due to its high benefit–cost ratio. In this sense, this work aims to study the oil–water mixture separation process using a new configuration of tubular ceramic membrane module by computational fluid dynamic (ANSYS Fluent software). The proposed model is composed of mass and linear momentum conservation equations coupled to Darcy’s law and SST k-ω turbulence model. Results of the volumetric fraction, pressure, and velocity distribution of the oil and water phases are presented and discussed. The results indicated that the proposed model and new device both have great potential to be used on the water/oil separation process and that the transmembrane pressure remains constant in the axial direction and decreases radially through the membranes, indicating an efficient system that favors the transport of clean water and oil retention.
Wastewater from the oil industry can be considered a dangerous contaminant for the environment and needs to be treated before disposal or re-use. Currently, membrane separation is one of the most used technologies for the treatment of produced water. Therefore, the present work aims to study the process of separating oily water in a module equipped with a ceramic membrane, based on the Eulerian–Eulerian approach and the Shear-Stress Transport (SST k-ω) turbulence model, using the Ansys Fluent® 15.0. The hydrodynamic behavior of the water/oil mixture in the filtration module was evaluated under different conditions of the mass flow rate of the fluid mixture and oil concentration at the entrance, the diameter of the oil particles, and membrane permeability and porosity. It was found that an increase in the feed mass flow rate from 0.5 to 1.5 kg/s significantly influenced transmembrane pressure, that varied from 33.00 to 221.32 kPa. Besides, it was observed that the particle diameter and porosity of the membranes did not influence the performance of the filtration module; it was also verified that increasing the permeability of the membranes, from 3 × 10−15 to 3 × 10−13 m2, caused transmembrane pressure reduction of 22.77%. The greater the average oil concentration at the permeate (from 0.021 to 0.037 kg/m3) and concentrate (from 1.00 to 1.154 kg/m3) outlets, the higher the average flow rate of oil at the permeate outlets. These results showed that the filter separator has good potential for water/oil separation.
Drying is a complex process of coupledheat and mass transfer of wet porous material. Wet clay products when exposed to drying without control can suffer cracks and deformations, reducing its quality post-drying. Thus, this work aims to study the hollow ceramic materials drying with arbitrary shape using lumped models. Here, the exact solution of the governing equations were obtained using the method of separation of variables. Results of the average moisture constant and temperature of the material along the process are presented and analyzed. It was observed that the moisture loss process occurs at a lower speed than the heating of the ceramic material because its thermal diffusivity is greater than the mass diffusivity and that the area/volume relationship strongly affects the heat and mass transfer of the material.
Heavy oils, due to their high viscosity, have greater viscous resistance to flow, requiring high pumping power for transport and increasing operating cost. As an alternative to minimize this problem, the core-flow technique emerged, which consists of injecting water simultaneously with the oil flow, causing the heavy oil to be surrounded by a layer of water and flowing in the center of the duct without touching the pipe wall, consequently reducing the friction pressure gradient. Thus, this work aims to numerically study the core-annular flow of oil, water and gas in a cylindrical duct with an elliptical cross-section, considering a three-dimensional, isothermal and incompressible flow. For the numerical solution of the governing equations, the software Ansys FLUENT 15.0 was used. It was found that the lubrication provided by the water on the duct wall reduced the pressure variation by 7.20 times compared to the heavy oil single-phase flow, proving the good efficiency of the core-flow technique.
The objective of this work is to describe the fluid flow in porous media including the sorption term of the fluid by the fibers. The study has been applied to the manufacture of fiber-reinforced polymer composites by resin transfer molding, giving emphasis to radial resin infiltration in a one-dimensional approach. The mass conservation equation and Darcy’s law are presented and the solution of the governing equation is obtained. The advanced mathematical modeling includes the effect of fluid sorption by the porous media. Predicted flow front results and resin pressure fields within the mold during the injection process are presented, and the effects of the sorption term, injection pressure and fibrous medium permeability analyzed.
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