Vision based quality inspection emerged as a prime candidate in beverage manufacturing industry. It functions to control the product quality for the large scale industries; not only to save time, cost and labour, but also to secure a competitive advantage. It is a requirement of International Organization for Standardization (ISO) 9001, to appease the customer satisfaction in term of frequent improvement of the quality of products and services. It is totally impractical to rely on human inspector to handle a large scale quality control production because human has major drawback in their performance such as inconsistency and time consuming. This article reviews defect detection using image processing techniques for beverage manufacturing industry. There are comparative studies on techniques suggested by previous researchers. This review focuses on shape defect detection, color concentration inspection and level of liquid products measurement in a container. Shape, color and level defects are the main concern for bottle inspection in beverage manufacturing industry. The development of practical testing and the services performance are also discussed in this paper.
The requirement of product quality inspection in industries for product standardized leads to a development of the quality inspection system. The problem is related to a manual inspection that is done by a human as an inspector. This paper presents an automated real-time vision quality inspection monitoring system as a problem solver to a manual inspection that is tedious and time-consuming task as well as reducing cost especially in small and medium enterprise industries (SME). For the proposed system, soft drink is used as the test product for quality inspection. The system uses computer-network to inspect two quality inspections which are color concentration and water level. The analysis includes pre-processing, color concentration using the histogram and quadratic distance and level inspection using coordinate vertical and horizontal reference levels. The similarities of both experimental and simulation results are obtained for both parameters which are 100% accuracy using 205 samples.
<p> In recent years, the utilization of digital instruments in industries is quickly expanding. This is because digital instruments are typically more exact than the analog instruments, and easier to be read as they are hooked up to a liquid-crystal display (LCD). However, manual data entry from LCD display is tedious and less accurate. This paper proposes a real-time LCD digit recognition system for the industrial purposes. The system is interfaced with an IP webcam to capture the video frames from the LCD display. The digital data is pre-processed into grayscale and being cropped into a selected region of interest (ROI). Adaptive thresholding and morphological operation are applied for the digit segmentation process. Data extraction and characterization are done by utilizing neural network classifier. Finally, all the information are logged out to Microsoft Excel spreadsheet. The 90% accuracy is accomplished for 50 test images of various LCD display.</p>
<span>Defect inspection emerged as an important role for product quality monitoring process since it is a requirement of International Organization for Standardization (ISO) 9001. The used of manual inspection is impractical because of time consuming, human error, tiredness, repetitive and low productivity. Small and medium enterprises (SMEs) are industries that having problems in maintaining the quality of their products due to small capital provided. Therefore, automatic inspection is a promising approach to maintain product quality as well as to resolve the existing problems related to delay outputs and cost burden. This article presents a computerized analysis to detect color concentration defects that occur in beverage production based on texture information provided by gray level co-occurrence matrix (GLCM).</span><span> Based on the texture information, GLCM cross-section is computed to extract the parameters for features of color concentration. The distance value between two colors is then computed using co-occurrence histogram. The defect results either pass or reject is determined using Euclidean distance and rule-based classification. The experimental results show 100% accuracy which makes the proposed technique can implimented for beverage manufacturing inspection process.</span>
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