ABSTRACT

Palm kernel shell was activated using chemical activation of H3PO4 and KOH. Various amounts of activated palm kernel shell (APKS) couple with carbon black (CB) and other conventional ingredients were used to produce natural rubber vulcanizates (NR vulcanizates). The NR vulcanizates were compounded on a two-row mill and tested for its physico-mechanical properties. The results for characterization of physicochemical properties carried out on APKS  were ash content (2.06%), moisture content (8.06%), %carbon (54.41%), particle size (4.00, 3.35, 2.00, 1.18mm), bulk density (0.62g/ml) and pH (5.3).The results show significant values for all, the moisture and ash content were within the recommended standard of ASTM (3-10max) and (< or =8) respectively. The filler loading concentrations CB/APKS were labeled as mixes 1 to 7. The composition of CB/APKS filler loading ratios were 30:0, 25:5, 20:10, 15:15, 10:20, 5:25, and 0:30 samples 1,2,3,4,5,6 and 7 respectively. Results obtained showed that CB/APKS filled vulcanizates exhibited improvement in the physico-mechanical properties investigated. The results obtained for CB/APKS across the samples filler loading shows that CB composition possess higher UTS, EB and rubber fatigue test while APKS filler loading composition exhibited higher hardness and young modulus. Abrasion resistance was excellent for both CB and APKS filler loading composition.Keywords: Activated Palm Kernel Shell, filler, carbon black, Chemical Activation, Natural Rubber.

In this research, the comparative studies on solubility and thermodynamics properties of natural rubber vulcanizates filled with blends of activated palm kernel shell and carbonized palm kernel shell has been investigated. Palm Kernel Shell (PKS) was locally sourced. washed and sun dried to remove accompanying and moisture. The PKS was then pulverized to particle size, carbonized at 600°C for one hour (1hr) using Carbolite furnaces and chemically activated using 0.1M H 3 PO 4 and 0.1M KOH solutions. The NR-filler loading concentrations of CB/APKS and CB/CPKS were compounded using two-roll mill. The solubility was done using three different solvents of water, kerosene and petrol respectively. The solubility results obtained for CB/APKS and CB/CPKS has no significance difference as the temperature varies when immersed in water. The solubility values observed for CB/APKS and CB/CPKS ranges from 1.06g to 1.19g and 1.03g to 1.19g across the samples respectively. This shows that since the filler is an organic substance, it has little or no affinity for water. In the case of kerosene and petrol, both are organics and the filler is an organic substance which follows the statement 'likedissolves-like' as the temperature increases, the absorption of kerosene is lower than that of petrol. The results recorded for kerosene across the samples of CB/APKS and CB/CPKS ranges from 1.18g to 4.37g and 2.02g to 4.79g while the results for petrol ranges from 2.25g to 4.92g and 2.51g to 4.88g respectively. This may be due to the fact that petrol is volatile and flammable compared to kerosene. The results of the activation energy were a reflection of the solvent's permeability except for water which showed contrary results. The results of the activation energy obtained for the three solvents across CB/APKS and CB/CPKS were 5.55 KJ/mol for water, kerosene with 9.48 KJ/mol and petrol with 13.61 KJ/mol respectively. The results observed for water might be due to its nature as the universal solvent being entirely different from other solvents in terms of reactivity and anomalous property. This means polar solvents dissolve polar molecules while nonpolar solvents dissolve nonpolar molecules. This research shows that both CB/APKS and CB/CPKS possess great potential in rubber system.

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