Laser thermal hardening of steel (laser hardening) consists in heating a section of the steel surface above the phase transition temperature by laser radiation, followed by rapid cooling due to heat removal.As a result of this treatment, martensite is formed -a saturated solid carbon solution in -iron. For laser hardening, gas CO2 lasers, solid-state (mainly Nd:YAG) and fiber lasers with a power of 0.5 kW or more are most often used. Optical systems for deploying and scanning the beam allow you to harden large areas of the surface with maximum efficiency. Not all products need processing of significant areas. Measuring and cutting tools, parts of fuel equipment, pump injectors are subject to significant abrasive wear of individual small areas. Less powerful lasers can be used to process them. There are no results of using low power pulsed lasers (up to 20 W) for surface hardening of steel products. The purpose of this work is to determine the modes of surface hardening of parts and tools made of carbon and alloy steels using low power pulsed solid-state YAG lasers. For laser hardening, a solid-state YAG laser with a power of 5 W (diode pumping, radiation wavelength 1.064 m, pulsed mode) was used. The use of a nonlinear crystal made it possible to obtain UV radiation from 0.355 m (third harmonic). Processing with single pulses and multi-pulse processing with short pulses were investigated. Thermal hardening was carried out on carbon and alloy steels of various compositions: 20, 45, У12, Р6M5, Р9, ШХ15, structural and tool steels for the purpose. The possibility of hardening by UV radiation was evaluated on steels 20, 45, У12 and ЩХ15. The efficiency of laser thermal hardening was evaluated by measuring microhardness. For surface hardening of products, where partial melting of the surface is possible, low-power pulsed lasers can be used. Laser hardening by UV radiation is a promising direction for thermal hardening of steels without surface melting. Hardening with a low-power laser is expedient for hardening parts of fuel equipment.
The main purpose of the article is to study the hardening of steel using non-standard wavelengths of laser radiation. The physical principles of the interaction of laser radiation with matter are also described. Experiments were carried out on hardening steel with a UV laser (wavelength 355 nm). The following experiments and a comparative analysis of volumetric hardening of steel with cooling in water, hardening with a YVO4 laser beam with 1.06 m and hardening with a YVO4 laser beam with 0.355 m. The studies were carried out on structural steel 45 and tool steels У12 and Р6M5. In the course of the research, new interesting scientific results were obtained: the study of the microstructure of U12 steel samples using an electron microscope showed that the martensite formed during quenching by UV radiation is more dispersed, as a result of which it can be concluded that such processing can lead to the production of surface nanostructures up to 100 nm in size. However, due to the low productivity and low power of UV radiation, the proposed steel hardening can be recommended for measuring and cutting tools.
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