This paper reports experimental research of torques during paperboard cutting in the die cutting press with the screw–nut transmission in the drive mechanism of the movable pressure plate. The purpose of the study is to substantiate the practical implementation of the pressure plate drive mechanism with the use of screw–nut transmission for the production of cartons of paperboard blanks. The manufactured experimental bench for the research of paperboard blanks provides the possibility of getting dependencies of loads on different parameters of the die cutting process. The developed method of the experimental research envisages the use of the strain gauge method and the wireless module for data measurement and software for its processing that allow getting trustworthy results with minimum faults. As a result of experimental research studies, the impact of paperboard thickness and cutting velocity on torque values has been established. Results of experimental research allow getting trustworthy and systematised information about torque values depending on the thickness of the paperboard, the paperboard fibre direction and pressure plate displacement velocity. It is established that torque values on drive shaft during die cutting of paperboard blanks made of folding boxboard with thickness that lay in range of 0.3–0.7 mm. Experimental research studies show the impact of rotation speed of a drive shaft of the pressure plate drive mechanism on the torque value. The article shows the workability of the designed device with screw–nut transmission in the drive mechanism of a movable pressure plate.
A mathematical model describing the goal function is suggested. Its arguments are the geometric parameters of a particular type of cardboard packaging. The goal function is studied to the extreme to determine their optimal values at the lowest cardboard consumption. The optimal geometric parameters for prismatic packages of a given volume have been found. The unification of components of this prismatic packaging is performed. The dependence of the packaging material area on the values of geometric parameters of a specific prismatic package is numerically analyzed.
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