The paper gives a brief review of properties and applications of developed extra-hard nanostructured composite materials and coatings based on them. The presentresearch suggestsaerospace applications of nanostructured composite materials based on carbides, carbonitrides and diboridesof transition and refractory metals. To improve the technical and economic performance of gas turbine engines, it is advisable to use new composite structural materials whose basic physicomechanical properties are several times superior to traditional ones. The greatest progress in developing new composites should be expected in the area of materials created on the basis of polymer, metal, intermetallic and ceramic matrices. Currently components and assemblies of gas turbine engines and multiple lighting power units with long operation life and durability will vigorously develop. Next-generation composites are studied in all developed countries, primarily in the United States and Japan.
Приведены методы обработки хрупких материалов. Сформулирована гипотеза о возможности шлифования хрупких материалов в режиме пластичности. Приведены условия получения безде-фектного поверхностного слоя при определенных режимах микрошлифования. Ключевые слова: хрупкое разрушение, пластическое течение, кристалл, микрошлифование. O.B. Silchenko PLASTIC MICROGRINDING-ALTERNATIVE METHOD OF BRITTLE MATERIAL MACHINING Methods for brittle material machining are shown. A hypothesis of brittle material grinding possibility in the mode of plasticity is formulated. The conditions of obtaining a defect-free surface layer at certain modes of microgrinding are shown.
The work purpose consists in the development of the procedure for density and strength definition through the method of hydro-static weighing in relation to titanium carbonitride-based coatings.
The development object – quasi-crystals based titanium carbonitride clad with nickel. Novelty and urgency of this work are based on the creation of polymeric antifriction materials intended for operation in the mode of hydro-dynamic friction. Frictionless and slider bearings with anti-friction coatings are the most efficient structures allowing the considerable increase of capacity and reliability of friction unit operation in machinery.
There are presented microstructure photos of coatings obtained with the method of gas-dynamic sputtering.
As a result of the technology developed it is defined that at the base a coating has the VN20 coarse-grain which has maximum parameters of static strength (bending, tearing and adhesion strength) at the expense of its structure and coarse grain.
As we move forward from the layer adjoining the base to the operation one of the coating we observe the decrease of structure grain (from 100 to 15 mkm) and a gradual change of the composition, micro-hardness increase.
As a result a carrying layer of KNTP35 coating has maximum parameters of long strength at the expense of a fine-grain structure and composition. It is characterized with increased resistance to thermal blow, tacking, spalling and higher impact elasticity and wear-resistance.
In the paper there is offered a method of hydro-static weighing for the determination of density and porosity regarding coatings.
According to the optimum technological mode are made samples and their porosity and density are investigated.
The work purpose consists in the investigation of carbometal coatings wear-resistance and micro-hardness depending on chemical structure of their components.
The investigation object is carbide-metal coatings.
The result analysis of comparative wear-resistance tests witnesses that with micro-hardness increase in metal carbides of compositions: Cr3C2, WC, TiC, TiCN, at a constant content of cladding metal (30…35mass %), a value of wear decreases according to the linear law.
Wear intensity of coatings of clad carbide mixtures with different materials is defined to a certain extent with wear intensity of material added to the matrix.
In the course of the work there were developed coating compositions reinforced with quasi-crystals, there is defined an optimum composition and modes of coating application with the gas-detonation method and their wear-resistance and micro-hardness were investigated.
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