Micropatterned thin films have received increased interest in the past few years. Besides preparation by conventional lithography, self-assembly of materials around a template can be used for patterning. Recently a method that utilizes the condensation of micrometer-size water droplets on solutions of block copolymers was reported for the preparation of ordered micrometer-size honeycomb structures. Here we show that the formation of honeycomb-like porous films is a general method that can be used for patterning many materials, e.g., block copolymers, amphiphilic polyion complexes, organic/inorganic hybrids, and homopolymers, such as polystyrene. Stabilization of water droplets is indispensable for regular pattern formation.

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It could be shown that by a simple casting process from solution two-dimensionally ordered arrays of mesoscopic (i.e., in the range of submicrometer to micrometer) polymer aggregates on solid substrates can be formed. Patterns were investigated by optical microscopy and atomic force microscopy. The pattern formation was observed in situ by optical and fluorescence microscopy and it was found that a "fingering instability" at the three-phase-line of a solution droplet is the crucial process for pattern formation. (c) 1999 American Institute of Physics.