In this work, vibrations were investigated during loading and unloading operations of mobile agricultural machines, which are considered to be one of the most labor-intensive components of the transport process. Therefore, idle machines during carrying out operations and in anticipation of them remain quite significant, which is due to the insufficient level of mechanization of loading and unloading of cargoes on transport, with a fuzzy coordination of actions of different organizations in the overloading of loads at transport nodes and for some other reasons. The main means of mechanization are stationary and gantry cranes for containers, heavy loads and large packages, as well as means of mechanization on the railway or on the chassis of a standard mobile car or special chassis. In our opinion, the use of hydraulic impulse actuators in the production of vibration and vibration shock unloading devices is promising, due to the simplicity of construction, compactness, high energy intensity, a wide range of regulation of operating parameters and the ability to work in automated mode. In particular, a promising area is the creation of removable attachments with hydro-impulse drive for dump trucks, onboard vehicles, tractor trailers and other vehicles. For intensification of processes of unloading of a body of a trailer-dump truck of tractors the hydraulic vibrating shock device is developed. It accelerates the unloading and cleaning of the body of agricultural products. Reduced costs and reduced oversized idle tractors with unloading trailers. Therefore, the development of vibration and vibration impact equipment for use in loading and unloading operations on mobile agricultural machines and in general on transport is an urgent task.
Due to the growth of bulk cargo transportation by road, it is necessary to increase the level of mechanization and automation of loading and unloading operations. In recent years, various powerful high-performance unloading machines of original designs (car tippers, vibrating platforms, elevators, etc.) have been created to mechanize unloading processes. This makes it possible to speed up unloading, reduce costs and reduce excessive downtime of dump trucks under unloading. However, the use of such machines is cost-effective at unloading points with a turnover of more than 30 dump trucks per day. Therefore, the problem of creating simple and cheap equipment that ensures efficient unloading of dump trucks with bulk cargo, as well as cleaning of rolling stock from cargo residues, as regardless of the type and composition of cargo, some of them are delayed on the floor, in stamped ribs. pockets of all-metal body walls. The largest amount of cargo remains on the hatch covers, the angle of which is on average 300, while the angle of the actual slope of the cargo reaches 450 and more. Due to this ratio of angles, even dry material cannot fall out completely through the hatch opening, let alone moistened or viscous bulk cargoes. The amount of bulk cargo residues depends on many factors (type of cargo, its humidity, size of pieces, air temperature, distance of transportation, method of unloading) and can be from 2 to 30% of the total weight of the cargo [1]. The use of useful vibrations allows to solve this problem the most expediently. Therefore, the development of a vibratory shock device for unloading vehicles is a promising and urgent task.
In this work, vibrations were investigated during loading and unloading operations of mobile agricultural machines, which are considered to be one of the most labor-intensive components of the transport process. Therefore, idle machines during carrying out operations and in anticipation of them remain quite significant, which is due to the insufficient level of mechanization of loading and unloading of cargoes on transport, with a fuzzy coordination of actions of different organizations during the overloading of cargoes at transport nodes and for some other reasons. The main means of mechanization are stationary and gantry cranes for containers, heavy loads and large packages, as well as means of mechanization on the railway or on the chassis of a standard mobile car or special chassisIn our opinion, the use of hydraulic impulse actuators in the production of vibration and vibration shock unloading devices, which is due to simplicity of design, compactness, high energy intensity, a wide range of regulation of operating parameters and the ability to work in an automated mode is promising. In particular, a promising area is the creation of removable attachments with hydraulic impulse drive for dump trucks, onboard vehicles, tractor trailers and other vehicles. For intensification of processes of unloading of a body of a trailer-dump truck of tractors the hydraulic vibrating shock device is developed. It accelerates the unloading and cleaning of the body of agricultural products. Reduced costs and reduced oversized idle tractors with unloading trailers. Therefore, the development of vibration and vibration impact equipment for use in loading and unloading operations on mobile agricultural machines and in general on transport is an urgent task.
The article discusses the main problems and features of test planning of serviceability of flexible production systems (FPS) equipment, taking into account all possible factors. The basic dependencies of repair and verification at variable operating modes have been monitored and possibl1e ranges of system existence depending on internal factors and changes in working time, environmental characteristics and factors affected the system have been derived. As the result of the analysis, mathematical modeling and determination of critical conditions of existence of the system have been carried out. The basic criteria and tolerances for the normal operation of FPS equipment have been determined. The calculated dependencies for the further improvement of the system and the parameters for the smooth operation of the equipment by means of a mathematical analysis have been found. Methods of test planning of operability of FPS equipment have been developed, the time frame of stopping various systems for the slightest l ss of production capacity, taking into account the duration of the diagnostic work of used equipment has been determined. The planning of inspections for a product that is in a state of readiness for action, possible only after replacement, is considered. These circumstances allow us to determine the optimal interval between inspections by the criterion of minimum expected costs, attributed to the average time of serviceability for the cycle in steady state. When planning inspections of a product that is in a state of static readiness for action, the possibility of making erroneous decisions during the inspection is taken into account. The products which start to act at occurrence of some emergency conditions which moments of occurrence are casual and have distribution W (t) are considered. It is determined that inspections and necessary repairs allow to increase readiness, if at the same time certain conditions concerning quantitative ratios of the sizes influencing it are fulfilled.
The problem of ensuring the required quality and operation of the properties of machine parts is becoming increasingly important in mechanical engineering. However, to date, no generalized theoretical relationships between surface quality parameters, machining accuracy, performance properties of parts and parameters of machining processes, which allow to solve the problem of technological support of the specified performance properties of parts. The control of the surface formation process with the required properties is carried out mainly by using partial experimental dependences and tables of processing modes. The complexity of the problem is that when machining parts it is necessary to establish such processing conditions that would provide a set of requirements for tool wear, machining accuracy, surface quality characteristics, productivity and more. Working machines of special and general purpose, their separate knots and mechanisms are constantly improved, thus increase of a technical level of machines is carried out by introduction of new technical decisions, use of modern technologies and scientific developments. The experience of development and operation of mechanisms of parallel kinematics confirms their high efficiency and prospects of this direction of mechanical engineering. Due to the design features of the layout, the mechanisms of parallel kinematics have closed kinematic chains that form spatial structures. As a rule, these structures are based on triangular rod systems. They have high rigidity characteristics, provide high speeds and acceleration of working bodies. Accordingly, these capabilities can significantly increase the static and dynamic accuracy of positioning mechanisms. The lack of theoretical foundations for the development of mechanisms, in particular high-precision mechanisms, hinders the widespread introduction of parallel kinematics mechanisms. Improving accuracy requires a comprehensive study of kinematics and work processes, taking place in their main nodes. Therefore, studies aimed at improving the parameters of static and dynamic accuracy of spatial mechanisms of parallel kinematics are relevant.
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