Calculation algorithm for braking distances of a freight train and recalculation on cast iron brake shoes in accordance with new rules of GOST 34434-2018 "BRAKE SYSTEMS OF FREIGHT CARS. Technical requirements and calculation rules " is given. According to the above mentioned algorithms, a program was drawn up in the Excel environment, intended to complete automation of the process of computational research to determine the braking efficiency of a freight train. The program is universal, as it allows studying brake systems of different design: with one and two brake cylinders; with one-sided and two-sided application of brake shoes on wheels; with disc brake. Examples of calculation studies of the braking efficiency of the open-top car with an axial load of 25 tons are shown.
According to GOST 34434-2018 the brake distance of the freight train is determined by summing up increase of the brake distance at intervals of the braking time. Value of the braking distance will depend on the value of the temporary interval at which the braking time is divided from the begging of the braking to the full stop of the freight train. For this reason it is necessary to choose the temporary interval value at which calculated braking distance of the freight train will correspond to real values. The task was solved by the method of determination of the freight train braking distance for a given range of the intervals values Δti: from (0,07 – 1,2) with a step of 0,01 s and 0,1 s. It is shown that a value of the temporary interval influences the braking distance. The range of interval values was determined (0,07 – 0,1) s, at which braking distances have the maximum value for preserving stability, with this it was determined that beyond the range the values of braking distances were decreased. Integration of the differential equation of the freight train operation ac-cording to the new rules is performed by summing up increases of the braking distance at braking time intervals. It was proposed to determine the braking distance of the freight train according to the temporary interval which is 0,1 s.
The article is devoted to building of freight trains for transportation of containers with railway transport at speed of 200 km/h. The article considers building experience of the high speed freight trains for transportation of containers at speed of 350 km/h. Main technical characteristics of the rolling stock, involved in freight high speed railway transportation in foreign countries are analyzed. The purpose of the article is to discover design features of the rolling stock for freight transportations at speed of 200 km/h and in modeling of the braking processes during electro pneumatic and pneumatic braking of the rolling stock from speed of 200 km/h to 160 km/h. The concept of the rolling stock for high speed freight transportation of containers is proposed. A specialized platform with bogies, disc brake and air-spring suspension Installed on it is used as a rolling stock. A brief description of the brake system is given; its main features are shown. A pneumatic scheme of the container block of the braking equipment and the general view of container block is given. Classified freight train, which consists of 30 platform cars and has two locomotives on each side is proposed for high speed transportation. Brake distance during electro pneumatic and pneumatic braking at freight train speed of 160 km/h is calculated. The results of calculated studies of the trains braking efficiency are given, which showed that at the speed of the freight train of 200 km/h, the brake distances at electro pneumatic and pneumatic braking are represented by 1472 m and 1571 m respectively, which corresponds to the technical requirements of the European Union TSI. Key words: high-speed freight trains, container, speed, brake distance, disc brakes.
The main differences between the operating conditions of industrial railway transport from the main-line ones, which feature the performance of technological transportation, i.e., the transportation of goods within the local boundaries of enterprises (domestic technological transportation), and import (export) of goods to other modes of transport (external transportation). Industrial railway transport plays an important role at mining enterprises, as the working conditions of these enterprises are not constant and getting continuously more complicated during the entire period of field development. In this regard, one of the most important factors in ensuring the train safety is the braking efficiency. The calculation of the braking efficiency of a quarry train is performed according to special rules, and the parameters of the braking process that affect the braking distance are set by coefficients. As an estimated characteristic of braking efficiency for industrial railway transport, the maximum speed is taken, at which the braking distance should be no more than 300 m, regardless of the magnitude of the slope of the railway track. For the first time it is proposed to determine the allowable speed by the iterative method using a correction factor, the choice of which is due to the fact that the relationship between speed and braking distance is described by a quadratic function. The calculation showed that in five iterations the difference between the calculated and normative values of the braking distance of 0.01 m (1 cm) is achieved, which indicates the efficiency effect of the proposed determination procedure. The software allows you to automatically perform calculated studies for a given range of values of the slopes. The results of the train calculation in a specified range of slope values are given, as well as an analytical expression for determining the maximum speed for a given arbitrary slope value. Key words: allowable speed, braking distance, iterative process, correction factor, algorithm.
The lack of normative values of the actual coefficients in the new rules of HOST 34434-2018 do not allow to implement and determine the optimal characte-ristics of the brake according to pre-accepted conditions of braking efficiency (braking distance), which causes uncertainty in solving this problem. The uncertainty is that the choice of characteristics of the braking system of the freight wagon has to be done by searching a large number of options. In this regard, the paper provides tools for determining the actual pressing force of the brake pads on the wheels, which complies with the specified braking performance of the freight train. As a tool, universal formulas are used in the form of a power relationship between the actual force of the brake pads and the braking distance of the freight train. The coefficients of universal formulas are obtained on the basis of computer modeling. Numerous examples show that the error in the use of universal formulas in calculation studies does not exceed 1% compared with the calculation method according to HOST 34434-2018. The values of the actual coefficients depending on the axial load of the wagon and the speed at which the braking distances of the freight train satisfy the normative minimum allowable values are given. It is shown that calculation studies performed according to the universal formulas in the EXCEL environment allows to fully automating the computational process. A method for determining the gear ratio of the brake lever of a freight wagon, according to which the specified braking efficiency is performed, is proposed. The proposed procedure allows you to perform a variety of studies to select the optimal parameters of the braking system of freight wagons that meet the specified requirements of braking efficiency, and greatly facilitates the calculation studies. Key words: аctual coefficient, braking distance, speed, axial load, power dependence, coefficients, gear ratio.
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