The article proposes a new approach to the method of assessing the surface defects of the raceway of instrument bearings after profile grinding. The surface defects of the bearing raceways were studied on an optical-electronic complex on the basis of calculating the parameters of the autocorrelation function obtained as a result of computer processing of the video image of the surface. The purpose of this study is improving the profile grinding technology of bearings through the construction of an optical-electronic information-measuring system for monitoring the defects of raceways.
To restore the shape of curved low-stiff cylindrical parts such as shafts and axles, the process of straightening by transverse bending is considered with subsequent hardening by the method of surface plastic deformation based on the transverse rolling of the cylindrical part with flat plates. The stress states of parts during editing are determined using the Ansys Workbench software package. The results of the distribution of the intensity of operating voltages and residual stresses over the cross section of the cylinder, depending on the absolute compression, are presented. The process in question can be implemented without the use of environmentally hazardous lubricating cooling technological means, which makes it possible to attribute it in the future to one of the types of green mechanical processing technologies.
The surface texture characteristics are specified by international standards, which include dozens of parameters, basically geometrical. The probability of filling the rough surface layer with a material from the reference line and through the layer thickness is proposed as a quantitative roughness assessment. It takes account of geometrical parameters, shape, height and frequency of surface irregularities. An example is given of studying a surface with processing defects, and a comparative analysis of surface treatment methods is presented. The calculation results are summarized in a table of probabilistic characteristics of surfaces for various processing methods.
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