Experimental measurements from a new single stage turbine are presented. The turbine has 26 vanes and 59 rotating blades with a design point stage expansion ratio of 2.5 and vane exit Mach number of 0.96. A variable sealing flow is supplied to the disc cavity upstream of the rotor and then enters the annulus through a simple axial clearance seal situated on the hub between the stator and rotor. Measurements at the annulus hub wall just downstream of the vanes show the degree of circumferential pressure variation. Further pressure measurements in the disc cavity indicate the strength of the swirling flow in the cavity, and show the effects of mainstream gas ingestion at low sealing flows. Ingestion is further quantified through seeding of the sealing air with nitrous oxide or carbon dioxide and measurement of gas concentrations in the cavity. Interpretation of the measurements is aided by steady and unsteady computational fluid dynamics solutions, and comparison with an elementary model of ingestion.

In a gas turbine, ingestion of hot gas into the high-pressure turbine disc cavities could cause metal overheat. To prevent this, cool air is taken from the compressor and ejected through the cavities. However, this sealing flow also reduces the overall efficiency, and a compromise has to be found between the level of ingestion tolerated and the losses. Recent advances made in applying Computational Fluid Dynamics to such configurations are presented, with the aim of better understanding the physical phenomena and providing reliable design tools. First, results showing the pumping effect of the rotating disc are presented, including the influence of flow instabilities observed in both computational and experimental results. Second, the influence of the main annulus pressure asymmetries are analysed on a simplified representation of an available experiment, showing the combined influence of asymmetries generated by vanes and struts. Finally, a rim seal geometry representative of aero-engine design is studied in comparison to experiment, exhibiting the coupled influence of the cavity instabilities and annulus asymmetries.

Experimental measurements from a new single stage turbine are presented. The turbine has 26 vanes and 59 rotating blades with a design point stage expansion ratio of 2.5 and vane exit Mach number of 0.96. A variable sealing flow is supplied to the disc cavity upstream of the rotor and then enters the annulus through a simple axial clearance seal situated on the hub between the stator and rotor. Measurements at the annulus hub wall just downstream of the vanes show the degree of circumferential pressure variation. Further pressure measurements in the disc cavity indicate the strength of the swirling flow in the cavity, and show the effects of mainstream gas ingestion at low sealing flows. Ingestion is further quantified through seeding of the sealing air with nitrous oxide or carbon dioxide and measurement of gas concentrations in the cavity. Interpretation of the measurements is aided by steady and unsteady computational fluid dynamics solutions, and comparison with an elementary model of ingestion.

A simple method, for both estimating circumferential pressure variation in a turbine, and using this method to calculate the annulus flow ingested across a rim seal into the disc cavity, is presented. This method is compared with test data from 2 separate experimental programmes. The model is shown to collapse the majority of the test data well; with calibration it could form the basis of a preliminary design methodology. The model does not collapse data where unsteady pressure fluctuations were measured in the cavity, suggesting these fluctuations, when present, play an important role in determining how much annulus gas is ingested into the cavity.