In a broad-based survey, the reciprocating piston engine with extended expansion stroke was found to have the highest efficiency potential for passenger car propulsion. To confirm the predicted efficiency, three different prototype engines were built and measured on testbed. Measurements were complemented with thermodynamic simulations. Investigations focused on naturally aspirated and supercharged SI engines. It could be shown that a naturally aspirated SI engine with an expansion ratio of 2 gains an efficiency improvement of 7 percentage points compared to a conventional crank train engine. It was also found that the extended expansion has no inherent effect to combustion, emission formation and wall heat transfer. Major effort was made to assess the Miller cycle as a thermodynamic alternative to the crank train with extended expansion. Measurements and simulations revealed that Miller suffers in a way from higher wall heat and gas exchange losses cutting a substantial share of the efficiency potential of an equivalent crank train solution. Keywords Extended expansion • Atkinson cycle • Miller cycle Abbreviations atm Atmospheric AFR Air to fuel ratio BDC Bottom dead centre BP Boost pressure CA Crank angle c Compression COMP Compressor Volume ratio Ex Expansion EE Extended expansion EGBP Exhaust gas back pressure c Compression ratio
Acoustic transmission losses are expected to occur over the turbocharger compressor, especially along its rotating wheel section. Experiments on the acoustic characteristics of automotive turbocharger compressors were performed to investigate this acoustic transmission loss behavior. Two different rotor sizes were acoustically investigated considering approximately the same performance characteristics of the compressors. The investigated variants passed through two phases of measurements: The first phase was performed under ideal operating conditions involving a steady non-pulsating flow on an acoustic component test rig for turbochargers. Whereas the second phase was conducted under real engine operating conditions including pulsating flow of a modern 6-cylinder gasoline engine on an engine test rig. Comparisons between the two measurement phases show a considerable agreement between the two test rig setups for different operating conditions.
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