The potentials of CuZnAlNi shape memory alloys to serve as viable reinforcement in Aluminium matrix composites (AMCs) was investigated. The AMCs were double stir cast developed, containing 4, 6, and 8 wt% CuZnAlNi particles; and their structural characteristics and mechanical properties were compared with that of the unreinforced Al alloy and AMC containing 8 wt% SiC. Scanning electron microscopy and X-ray diffraction results show that the CuZnAlNi refined the grain size, and increase in the CuZnAlNi wt% resulted in the formation of varied AlCu-based intermetallics, apart from the primary Al rich phase. The strength indicators – hardness, ultimate tensile strength, and specific strength largely improved with increase in the CuZnAlNi wt% and were comparatively higher than that of the unreinforced Al alloy and AMC reinforced with 8 wt% SiC for the 6 and 8 wt% CuZnAlNi reinforced AMC (specific strength being the only exception). The percentage elongation and fracture toughness values of the AMCs reinforced with CuZnAlNi (12–14.5% and 10.5–12.3 MPa m1/2) were equally superior to the SiC reinforced AMC (9% and 6.5 MPa m1/2, respectively). However, a partial reduction in the % elongation was observed with the increase in the CuZnAlNi wt%. Improved matrix/particle interface bonding, matrix refinements, thermoelastic-induced compressive residual stresses, inherent ductile, and tough nature of the SMA were advanced as mechanisms responsible for the improvements in properties.
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