In this paper is presented the research work done to create and optimize a new mechanical structure of industrial robot by finite element method, commanded and controlled in the spirit of Industry 4.0 by a performance controller. This mechanical structure is provided as an end-effectors, with a high speed electric motor (electrical spindle motor), provided with an end-mill tool. This assembly is intended for use in industrial applications for cleaning and machining PVC welded profiles for window frames. The material used in the manufacture is aluminum alloy. Index Terms-Forward and inverse kinematics, frequency and static finite element analysis.

The present paper describes a new technology for the manufacture of interior door moldings, in the spirit of Industry 4.0. A new manufacturing method is presented, using a single processor for all 19 axes numerically controlled. Thus, production costs are reduced, while the productivity and quality of the products increases. All operations are performed automatically, without the intervention of the human factor. Some of the electromechanical devices used are completely original. The data are processed in real time by a software platform, which also performs real-time diagnostics.