The solubility of a commercial aryl phosphite processing stabilizer for polyolefins, {tris (2,4-di-t-butylphenyl)-phosphite} (Irgafos 168, Ciba Specialty Chemicals), has been measured in polypropylene over a range of temperatures. Measurements are complicated by hydrolysis of the phosphite, releasing 2,4-di-t-butylphenol, which is much more soluble in the polymer. We have measured the solubility of this phenol, and of the phosphate oxidation product of the stabilizer. The results are interpreted on the basis of a regular solution model. They show that the phosphite has a very low solubility but that it is not particularly anomalous in comparison with other stabilizers of similar molecular weight and polarity. The phosphate is significantly more soluble than the phosphite at 70"C, but their solubilities are comparable at 25°C. This is mainly due to the lower heat of fusion and melting point of the phosphate, whose compatibility is actually lower than that of the phosphite. The phenol is much more soluble because of its low melting point.
We consider the possibility of stabilising a polymer by using a low-molecular-weight, mobile and soluble antioxidant, trapped in a small volume fraction of encapsulating material so that it is released into the surrounding polymer to compensate for consumption or loss. Two models are discussed. In the "matrix" model, the additive is dissolved in an encapsulant and its release is controlled entirely by the diffusion coefficient in the encapsulant. In the "balloon" model, the pure additive is surrounded by a wall of encapsulant, through which it permeates into the surrounding polymer. Modelling of the two cases allows the required diffusion or permeation coefficients to be calculated for any chosen loss time. It is found that purely diffusion-controlled loss would require improbably low diffusion coefficients, whereas the required permeabilities for balloon models are accessible. It is difficult to imagine a system for which the temperature coefficient of loss rate would be low enough to allow elevated temperature processing without loss of the additive.
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