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An archaeometallurgical characterization of a VI to VII century Lombard steel bar from Ponte di Val Gabbia I site (northern Italy) was performed to reconstruct its manufacturing process and extract processing thermochemical parameters (i.e., temperature and oxygen chemical potential) from the slag inclusion-metal systems. Metallographic observations by optical microscopy and Vickers microhardness measurements indicated that the steel bar was forged from a heterogeneous steel lump, most probably an iron bloom, which was cooled in the air after the forging process. The chemical composition of non-metallic inclusions was determined by scanning electron microscopy coupled with X-ray dispersive spectroscopy. A multivariate statistical analysis of the smelting-derived non-metallic inclusions chemistry allowed to conclude that the steel bar was obtained by the direct or bloomery method. Under the hypothesis of local near-equilibrium conditions for the slag inclusion-metal systems, a thermodynamic-based strategy was adopted to estimate the firing conditions in the bloomery furnace in terms of both temperature and oxygen chemical potential of the reducing gas atmosphere. In particular, the computed temperatures are in the range of 1003 °C to 1171 °C, whereas the values of oxygen chemical potential vary between − 447.47 and − 385.79 kJ/mol.

A metallurgical study of a Renaissance spearhead from northern Italy was performed to provide new deep insights into both smelting and smithing technologies which are involved in the manufacturing process. Optical microscopy observations, Vickers microhardness measurements, and optical emission spectroscopy analyses demonstrated that the spearhead was skillfully assembled and shaped from different steel bars, and a slack-quenching heat treatment was performed on the blade to improve its functionality. The chemistry of a large sample of nonmetallic inclusions was characterized by scanning electron microscopy coupled with X-ray dispersive spectroscopy. A multivariate statistical data treatment based on logistic regression was applied to assess the technological origin of the steel bars. The results allowed to conclude that the spearhead steel was obtained following the indirect steel-making route. The temperatures reached during both smelting and smithing stages were estimated in the FeO–SiO2–CaO system at 1470 °C and 1200 °C, respectively.

An archaeometallurgical characterization of two iron smelting tap slags recovered from the early medieval site of Ponte di Val Gabbia I (Brescia, northern Italy) was performed. The main goal was to infer from the slags the working conditions of the ancient bloomery furnace in terms of temperature and oxygen chemical potential. The petrology of both slags was investigated by light optical microscopy and scanning electron microscopy, while their chemical compositions were measured via scanning electron microscopy coupled with X-ray dispersive spectroscopy. High-resolution Raman micro-spectrometry was used to confirm the identification of the mineralogical phases. The software Rhyolite-MELTS was used to compute the liquidus temperatures of the two slags, which were found to be 1120 °C and 1146 °C. These temperatures approximate the working temperature of the bloomery furnace. A thermodynamic-based approach was adopted to estimate the redox conditions of the reducing atmosphere of the smelting furnace, revealing that the two slags formed in different redox environments. Specifically, the resulting oxygen chemical potentials were −382.61 kJ/mol and −243.80 kJ/mol at the liquidus temperatures of 1120 °C and 1146 °C, respectively.