The aim of the current research was to determine a less hazardous, cheaper and less toxic alternative solvent for hexane for extraction of oil from different oilseeds showing equivalent oil yield and oil quality. A full factorial design with three levels of extraction temperature (80, 100 and 120 °C) and three levels of extraction time (40, 65 and 90 min) with constant solvent to seed ratio value of 4:1 was used to extract the oil. Maximum oil was recovered from canola followed by flax, mustard and camelina. The oil content of canola was found in range of 21.08–36.44, and 25.12–40.38 % for hexane and ethyl acetate, respectively. The heating values of oil extracted from all oilseeds using hexane and ethyl acetate were found in the range of 38.04–39.98 and 37.98–39.37 MJ/kg, respectively. Least viscosity was found for flax seed using hexane followed by camelina, canola and mustard as compared to ethyl acetate. Viscosity of flax oil ranged from 27.23–37.19, and 31.16–55.52 cP for hexane and ethyl acetate solvents, respectively. Considering human safety, less environmental impact, comparable oil yield and quality parameters, ethyl acetate can be a promising alternative to hexane.

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Changing to alternative protein sources supports production of more economic aquafeeds. Two isocaloric (3.06 kcal/g) and isonitrogenous (40% db) experimental feeds for juvenile yellow perch were formulated with incorporation of fermented soybean meal (FSBM) and soy protein concentrate (SPC), each of which were at two levels (0 and 20% db), along with constant amounts of high protein distillers dried grains (DDG) (~30% db), and appropriate amounts of other ingredients. Using a pilot scale twin-screw extruder, feed production was performed in two replications for each diet at conditioner steam levels of 0.11 to 0.16 kg/min, extruder water of 0.11 to 0.19 kg/min, and screw speeds of 230 to 300 rpm. The effects of SPC and FSBM inclusion on extrudate physical properties were compared with those of a control diet (which contained 20% fishmeal and 30% DDG). Inclusion of 20% FSBM and 20%SPC resulted in a substantial decrease in unit density by 9.2 and 24%, but an increase in lightness, greenness, yellowness, and expansion ratio of the extrudates by 7, 27, 14, 7, 17, 34, 15, and 16.5%, respectively. SPC inclusion led to a considerable increase in water absorption, thermal resistivity, and thermal diffusivity by 17.5, 6.3, and 17.6%, respectively, whereas no significant change was observed for these properties with incorporation of 20% FSBM. Additionally, all extruded products had high durability. Taken together, using ~30% DDG with20% FSBM or20% SPC as alternative protein sources resulted in viable extrudates with properties appropriate for yellow perch production. A future study investigating the effect of extrusion processing conditions on the production of complete vegetable-based protein feeds for yellow perch species would be appropriate. of Food Research; Vol. 1, No. 3; 2012 ISSN 1927-0887 E-ISSN 1927-0895 Published by Canadian Center of Science and Education 230 AbstractChanging to alternative protein sources supports production of more economic aquafeeds. Two isocaloric (3.06 kcal/g) and isonitrogenous (40% db) experimental feeds for juvenile yellow perch were formulated with incorporation of fermented soybean meal (FSBM) and soy protein concentrate (SPC), each of which were at two levels (0 and 20% db), along with constant amounts of high protein distillers dried grains (DDG) (30% db), and appropriate amounts of other ingredients. Using a pilot scale twin-screw extruder, feed production was performed in two replications for each diet at conditioner steam levels of 0.11 to 0.16 kg/min, extruder water of 0.11 to 0.19 kg/min, and screw speeds of 230 to 300 rpm. The effects of SPC and FSBM inclusion on extrudate physical properties were compared with those of a control diet (which contained 20% fishmeal and 30% DDG). Inclusion of 20% FSBM and 20%SPC resulted in a substantial decrease in unit density by 9.2 and 24%, but an increase in lightness, greenness, yellowness, and expansion ratio of the extrudates by 7, 27, 14, 7, 17, 34, 15, and 16.5%, respectively. SPC inclusion led to a considerable increase i...

The aim of this study was to identify suitable starch sources that can improve the structural integrity of plant protein-based extruded feeds, specifically aquatic feeds. Extrusion trials were performed, using a single screw extruder. Extruder temperature (T), screw speed (SS), and moisture content (MC) were varied in a factorial design with a replicated central composite point. The effects of these variables on functional and structural properties of the extrudates were evaluated. Temperature had the dominant effect on all properties. Increasing T resulted in notable increases in onset temperature of gelatinization and Tg of all extrudates. The lowest water absorption, alkaline viscosity, and the highest water solubility, in addition to the lowest RVA profile were found for corn starch extrudates. The lowest thermal stability was observed for the potato extrudate. It is expected that cassava and potato starches can contribute better in the formation of a cohesive structure and the generation of more expanded extrudates, specifically in the production of aquafeed. The higher enthalpy transition of corn extrudates indicated the higher thermal stability of corn starch which can lead in production of more durable aquafeed extrudates.

A single-screw laboratory extruder was used to conduct an L 18 (2 2  3 6 ) Taguchi fractional factorial study of aquafeed processing. The ingredients were based on a formulation for nutritionally-balanced Nile tilapia diets containing distillers dried grains with solubles (DDGS) and soybean meal as the main protein sources, in addition to constant amounts of corn flour, whey, and fishmeal. The effects of three levels of DDGS (20, 30 and 40%), soybean meal (30, 40 and 50%), ingredient moisture content (20, 30 and 40% db), screw speed (100, 150 and 200 rpm), die dimension (L/D ratios of 5, 9 and 13), barrel temperature (80-100-100°C, 80-120-120°C and 80-140-140°C) and two levels of screw configuration (compression ratios of 2:1 and 3:1) on extrudate physical properties (moisture content, water activity, bulk density, unit density, expansion ratio, pellet durability index, water absorption and solubility indices, water stability, color) and extruder processing parameters (resulting temperatures, die pressure, extruder torque, mass flow rate, apparent viscosity, and specific mechanical energy) were determined. Data from raw materials, processing conditions, and extrudate properties were used to develop surface response curves and equations. However, predominantly low R 2 values (< 0.5) only permitted linear relationships between some independent parameters and response variables. Regarding main effects, die pressure significantly decreased with higher DDGS levels, moisture content, temperature, lower die L/D, and higher screw compression. Expansion ratio decreased significantly with higher moisture content and lower die L/D. Significant differences in color were caused by changes in DDGS levels and moisture content. In summary, DDGS, moisture content, die dimension, and extrusion conditions had the biggest impact on most of the extrudate physical properties and processing conditions. Different combinations of these independent factors can be used to achieve desired extrudate physical properties and processing conditions.