An albumin adhesive derived from animal blood was used for the first time for the production of two kinds of fiberboard in a dry process: medium-density fiberboard (MDF) and wood fiber insulation board (WFI). Additionally, the curing for WFI was completed using an innovative hot-air/hot-steam (HA/HS) process. There is a general importance to develop alternatives to substitute common binding agents, such as urea-formaldehyde (UF) or polymeric methylene diphenylene diisocyanate (pMDI) resins, and to develop value-added opportunities for such waste material from slaughterhouses. An adhesive analysis was performed to understand the curing reaction of these protein adhesives, which showed good properties in regards to viscosity or gel time. The physical-mechanical results showed on the one hand that the albumin adhesive could compete with UF-bonded MDF regarding tensile strength and modulus of rupture in conformity to the European Standard, but it failed to meet requirements for thickness swelling. The albumin adhesive also can compete with pMDI bonded WFI regarding tensile and compression strength, but it showed non-viable results for short-term water absorption.
Reducing CO 2 emissions for the long term is an important issue in countering climate change. For this reason, the use of renewable construction materials inter alia wood-based materials is becoming increasingly important. Wood based materials often depend on petrochemical-based binding agents, most of which contain and emit formaldehyde. This causes environmental and health-related difficulties that could be rectified by avoiding the utilization of these adhesives. For this purpose, enzymatically bonded medium-density fiberboards (MDF) with a targeted raw density of 650 kg/m³ and 750 kg/m³ and high-density fiberboards (HDF) with a density of 900 kg/m³ were produced in different thicknesses. Laccase-Mediator-System (LMS) was applied to manufacture the boards and to compare them to those glued with UF and inactivated laccase, respectively. These panels were tested in terms of their physical technical properties, such as internal bond strength (IB), modulus of rupture (MOR) and thickness swelling (TS) after 24 h immersion. The aim was to show the correlation between density and these properties for fiberboards bonded this way. Most panels meet the requirements of the European standard when LMS and UF-resin were used. The possibility to produce fiberboards bonded with alternative bonding agents opens up the way to alternative, innovative, healthy and environmental-friendly wood based products.
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