Six European National Measurement Institutes (NMIs) have joined forces within the European Metrology Research Programme funded project NANOTRACE to develop the next generation of optical interferometers having a target uncertainty of 10 pm. These are needed for NMIs to provide improved traceable dimensional metrology that can be disseminated to the wider nanotechnology community, thereby supporting the growth in nanotechnology. Several approaches were followed in order to develop the interferometers. This paper briefly describes the different interferometers developed by the various partners and presents the results of a comparison of performance of the optical interferometers using an x-ray interferometer to generate traceable reference displacements.
The PTB developed a new optical heterodyne interferometer in the context of the European joint research project ‘Nanotrace’. A new optical concept using plane-parallel plates and spatially separated input beams to minimize the periodic nonlinearities was realized. Furthermore, the interferometer has the resolution of a double-path interferometer, compensates for possible angle variations between the mirrors and the interferometer optics and offers a minimal path difference between the reference and the measurement arm. Additionally, a new heterodyne phase evaluation based on an analogue to digital converter board with embedded field programmable gate arrays was developed, providing a high-resolving capability in the single-digit picometre range. The nonlinearities were characterized by a comparison with an x-ray interferometer, over a measurement range of 2.2 periods of the optical interferometer. Assuming an error-free x-ray interferometer, the nonlinearities are considered to be the deviation of the measured displacement from a best-fit line. For the proposed interferometer, nonlinearities smaller than ±10 pm were observed without any quadrature fringe correction.
In order to be able to resolve displacements of a picometer with widely used commercially available heterodyne interferometers, an advanced phase meter was developed at PTB. Key to this level of accuracy is the use of a state-of-the-art analogue-to-digital converter (ADC) board enabling the implementation of a phase-evaluation method by using embedded field programmable gate arrays. Experimental results obtained with commercially available heterodyne laser interferometer components prove that the proposed phase-evaluation procedure is capable of interpolating an optical fringe down into the picometer regime. The phase evaluation was moreover extended to track simultaneously two heterodyne beat frequencies with only two photodetectors and ADCs. Potential limitations of the long-term stability of heterodyne interferometers are discussed. The phase meter was tested, has been readily applied, can be easily adapted and is therefore to be used in a wide field of applications.
In this article a new approach for the direct traceability of interferometric length measurements in nanopositioning- and measuring machines is presented. The concept is based on an optical frequency comb tied to a GPS disciplined oscillator. The frequency comb serves as a highly stable reference laser with traceable optical frequencies. By directly stabilizing the metrology lasers of a nanopositioning and -measuring machine to a single comb line a permanent link of the laser frequency to an atomic clock is created allowing direct traceability to the SI meter definition. The experimental conditions to provide traceability will be discussed. Furthermore, it is demonstrated how the long-term frequency stability of an individual comb line can be transferred onto the metrology lasers enhancing their stability by three orders of magnitude.
Nanopositioning and nanomeasuring machines (NPM-machines), developed at Technische Universität Ilmenau, have provided high-precision measurement and positioning of objects across ten decades, from 20 pm resolution up to 200 mm measuring range. They work on the basis of the error-minimal, extended six degrees of freedom Abbe-comparator principle, with high-precision fibre-coupled laser interferometers and optical or atomic force probes. These machines are suitable not only for measuring but also for positioning with an outstanding sub-nanometre performance. Measurements on precision step heights up to 5 mm show a repeatability of 20 pm. Consecutive step positioning of 80 pm can be demonstrated. With the new approach of an atomic clock-stabilized He–Ne-laser via a high-stable-frequency comb, we achieve a frequency stability of less than 300 Hz, respectively 0.6 ċ 10−12 relative frequency stability within 1 h at an integration time of 1 s. For the first time, we can demonstrate a direct, permanent and unbroken chain of traceability between the laser interferometric measurement within an NPM-machine and a GPS satellite-based atomic clock. This paper presents a closer insight into the scientific and metrological background as well as unrivalled measurement results, and discusses the great possibilities of this new technology.
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