Sustainable sludge management is becoming a major issue for wastewater treatment plants due to increasing urban populations and tightening environmental regulations for conventional sludge disposal methods. To address this problem, a good understanding of sludge behaviour is vital to improve and optimize the current state of wastewater treatment operations. This paper provides a review of the recent experimental works in order for researchers to be able to develop a reliable characterization technique for measuring the important properties of sludge such as viscosity, yield stress, thixotropy, and viscoelasticity and to better understand the impact of solids concentrations, temperature, and water content on these properties. In this context, choosing the appropriate rheological model and rheometer is also important.

Producing biogas energy from the anaerobic digestion of wastewater sludge is one of the most challenging tasks facing engineers, because they are dealing with vast quantities of fundamentally scientifically poorly understood and unpredictable materials; while digesters need constant flow properties to operate efficiently. An accurate estimate of sludge rheological properties is required for the design and efficient operation of digestion, including mixing and pumping. In this paper, we have determined the rheological behaviour of digested sludge at different concentrations, and highlighted common features. At low shear stress, digested sludge behaves as a linear viscoelastic solid, but shear banding can occur and modify the apparent behaviour. At very high shear stress, the behaviour fits well to the Bingham model. Finally, we show that the rheological behaviour of digested sludge is qualitatively the same at different solids concentrations, and depends only on the yield stress and Bingham viscosity, both parameters being closely linked to the solids concentration.

The rheological characterisation of sludges can be broken down into three steps: viscometry, rheological modelling and correlation of parameters. Viscometry can be performed in either rotational or tube instruments, but the tube instrument is preferred. Data analysis techniques are described and problem areas highlighted. Rheological modelling of sludges has been done traditionally using the pseudoplastic or Bingham plastic models. It is shown that the use of the yield pseudoplastic model provides a more accurate basis for further analysis and a pumped pipeline example is presented as illustration. The correlation of rheological parameters against concentration using a priori methods is discussed and illustrated using a sludge example.

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The rheological properties of municipal anaerobic digested sludge rheology are temperature dependent. In this paper, we show that both solid and liquid characteristics decrease with temperature. We also show that the yield stress and the high shear (Bingham) viscosity are the two key parameters determining the rheological behaviour. By normalising the shear stress with the yield stress and the shear rate with the yield stress divided by the Bingham viscosity, a master curve was obtained, independent of both temperature and concentration. We also show that the rheological behaviour is irreversibly altered by the thermal history. Dissolution of some of the solids may cause a decrease of the yield stress and an increase of the Bingham viscosity. This result suggests that the usual laws used to describe the thermal evolution of the rheological behaviour of fluids are no longer valid with anaerobic digested sludge. Finally, the impact of temperature and thermal history have to be taken into account for the design of engineering hydrodynamic processes such as mixing and pumping.