Over the past decades, a great deal of experimental work has been carried out on the development of pyrolysis processes for wood and waste materials. Pyrolysis is an important phenomenon in thermal treatment of wood, therefore, the successful modelling of pyrolysis to predict the rate of volatile evolution is also of great importance. Pyrolysis experiments of waste spruce sawdust were carried out. During the experiment, gaseous products were analysed to determine a change in the gas composition with increasing temperature. Furthermore, the model of pyrolysis was created using Aspen Plus software. Aspects of pyrolysis are discussed with a description of how various temperatures affect the overall reaction rate and the yield of volatile components. The pyrolysis Aspen plus model was compared with the experimental data. It was discovered that the Aspen Plus model, being used by several authors, is not good enough for pyrolysis process description, but it can be used for gasification modelling.
Thermo-catalytic pyrolysis is considered as a promising process for the chemical recycling of waste polymeric materials aiming at converting them into their original monomers or other valuable chemicals. In this regard, process parameters and reactor type can play important roles for an enhanced recovery of the desired products. Polystyrene (PS) wastes are excellent feedstocks for the chemical recycling owing to the capability of PS to be fully recycled. In this respect, the present work deals with the thermo-catalytic pyrolysis of PS in batch and semi-batch reactor setups. The main goal was to perform a comprehensive study on the depolymerisation of PS, thereby investigating the effect of reactor type, catalyst arrangement, feed to catalyst ratio and residence time on the yields of oil and styrene monomer (SM). A further goal was to identify the optimum operating conditions as well as reactor type for an enhanced recovery of oil and SM. It was demonstrated that the semi-batch reactor outperformed the batch reactor in terms of oil and SM yields in both thermal (non-catalytic) and catalytic tests performed at 400°C. Furthermore, it was shown that the layered arrangement of catalyst (catalyst separated from PS) produced a higher amount of oil with higher selectivity for SM as compared to the mixed arrangement (catalyst mixed with PS). Moreover, the effect of carrier gas flowrate on the product distribution was presented.
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