The properties of zeolites, and thus their suitability for different applications, are intimately connected with their structures. Synthesizing specific architectures is therefore important, but has remained challenging. Here we report a top-down strategy that involves the disassembly of a parent zeolite, UTL, and its reassembly into two zeolites with targeted topologies, IPC-2 and IPC-4. The three zeolites are closely related as they adopt the same layered structure, and they differ only in how the layers are connected. Choosing different linkers gives rise to different pore sizes, enabling the synthesis of materials with predetermined pore architectures. The structures of the resulting zeolites were characterized by interpreting the X-ray powder-diffraction patterns through models using computational methods; IPC-2 exhibits orthogonal 12- and ten-ring channels, and IPC-4 is a more complex zeolite that comprises orthogonal ten- and eight-ring channels. We describe how this method enables the preparation of functional materials and discuss its potential for targeting other new zeolites.
Mild treatment of zeolite UTL results in degradation of its structure with preservation of the initially present dense layers connected by D4R "bridges". The lamellar product obtained through this 3D to 2D zeolite conversion has been structurally modified similar to methodologies applied to layered zeolite precursors, which show the opposite 2D to 3D zeolite transformation.
This contribution reports new methodology we have developed
for
the disassembly of 3-D UTL framework into 2-D lamellae followed by
structure modification including pillaring. This may be widely applicable,
particularly to other zeolites that have D4R units present, and so
should have great impact also on other porous solids. Specifically,
controlled hydrolysis of D4R units in the interlayer space provides
individual ultrathin layers with UTL structure by a chemically selective
method. Further manipulation of the layers gives a completely novel
approach (3D to 2D to pillared) offering hitherto unprecedented opportunities
for the preparation of modified zeolites with diverse chemical and
structural properties.
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