An agent-aided system (AAS) for improving comprehensive properties of ring spun yarns with the aid of viscosity and surface tension of the agent is reported in this paper. The mechanism of the humidification and friction process of the AAS was investigated, and related experiments were also carried out to verify the mechanism of analysis. The results confirm that the AAS can attach the fiber ends protruding out of a yarn body on the yarn surface and assist in twisting the fiber ends back into the interior of the yarn body, resulting in a significant reduction of the modified ring spun yarn hairiness. Moreover, the yarn hairiness is prominently reduced after the winding process. The experimental results also show that a speed ratio of 1.3 between the rotating speed of the cylinder and the output speed of the yarn leads to the greatest extent of harmful hairiness reduction (34%), which also corresponds to optimal modified yarn tenacity. Meanwhile, the modified ring spun yarns show a tight and smooth appearance, and the yarn evenness has no deterioration. In addition, the AAS is applicable to both cotton and viscose yarns with different yarn counts. Therefore, the AAS can potentially be used to reduce yarn hairiness for ring spun yarns and enhance the quality of ring spun yarns in the textile industry.
An adhesive-aided ring spinning was developed to improve cotton yarn quality through the wetting and adhesion effect of an adhesive solution, namely, sodium carboxymethyl cellulose solution on fibrous strand in yarn formation zone during spinning process. The spinning mechanism of the adhesive-aided ring spinning with sodium carboxymethyl cellulose solution was analyzed, and the effects of two factors, that is, speed ratio (the ratio of the linear surface velocity to the output speed) and sodium carboxymethyl cellulose concentration, on the yarn performance are investigated. The experiment results reveal that the adhesive-aided ring spinning with sodium carboxymethyl cellulose concentration of 0.7% can significantly reduce yarn hairiness indicated by the hairiness S3 value reducing to 69% and still showing a prominent reduction (65%) after winding process. It has been found that a slightly faster linear surface velocity of the cylinder of the adhesive-aided ring spinning compared with the output speed of the yarn is more beneficial to the reduction of yarn hairiness S1+2 value. Meanwhile, the higher sodium carboxymethyl cellulose concentration also contributes to a higher breaking strength (increasing from 18.24 to 21.12 cN/tex) and lower breaking elongation (reducing from 4.98% to 4.08%). The abrasion resistance of adhesive-aided ring spun yarns also shows an obvious improvement of 12.8%. Therefore, the newly developed adhesive-aided ring spinning with the sodium carboxymethyl cellulose solution provides an effective method to enhance the quality of cotton yarns.
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