Artificial neural networks (ANNs) are designed and implemented to model the direct synthesis of dimethyl ether (DME) from syngas over a commercial catalyst system. The predictive power of the ANNs is assessed by comparison with the predictions of a lumped model parameterized to fit the same data used for ANN training. The ANN training converges much faster than the parameter estimation of the lumped model, and the predictions show a higher degree of accuracy under all conditions. Furthermore, the simulations show that the ANN predictions are also accurate even at some conditions beyond the validity range.

Hybrid kinetic models represent a promising alternative to describe and evaluate the effect of multiple variables in the performance of complex chemical processes, since they combine system knowledge and extrapolability of the (semi-)mechanistic models in a wide range of reaction conditions with the adaptability and fast convergence of data-based approaches (e.g., artificial neural networks—ANNs). For the first time, a hybrid kinetic model for the direct DME synthesis was developed consisting of a reactor model, i.e., balance equations, and an ANN for the reaction kinetics. The accuracy, computational time, interpolation and extrapolation ability of the new hybrid model were compared to those of aumped and a data-based model with the same validity range, using both simulations and experiments. The convergence of parameter estimation and simulations with the hybrid model is much faster than with theumped model, and the predictions show a greater degree of accuracy within the models’ validity range. A satisfactory dimension and range extrapolation was reached when the extrapolated variable was included in the knowledge module of the model. This feature is particularly dependent on the network architecture and phenomena covered by the underlying model, andess on the experimental conditions evaluated during model development.