In response to the poor adaptability of existing harvesters to complex operating conditions in the field, this study took a three-row four-wheel-drive (4WD) corn harvester as the research object, designed a traveling transmission system layout, proposed a control strategy of driving torque distribution, simulated, and analyzed each of the four states of harvester drive wheels slippage. The results showed that under the driving wheels slipping condition, after applying torque control, the adjustment time was 43.3% shorter than that without control in the case of single wheel slipping, 11.1% shorter than that without control in the case of two wheels slipping on the same axle, 41.4% shorter than that without control in the case of two wheels slipping on different axles, and 36.6% shorter than that without control in the case of three driving wheels slipping. The application of drive torque distribution control could significantly improve the traction and passing ability of the corn harvesters during operation, as well as made the harvester travel more smoothly, thus improving the harvest quality. The drive torque distribution control can be applied not only to the three-row corn harvester, but also to other types of harvesters, and self-propelled agricultural machinery to enhance their adaptability, improving their operation quality. It has a significant reference value for the development of the driving system on walking agricultural machinery.
This study analyzed the engine operating condition curve of the corn kernel harvester. Field experiments identified the feed rate, concave clearance, and cylinder speed as the main factors affecting operating quality and efficiency. A ternary quadratic regression orthogonal center-of-rotation combined optimization test method was used to determine the feed rate, cylinder speed, and concave clearance as the influencing factors, and the engine speed variation rate, crushing rate, impurity rate, loss rate, and cylinder speed variation rate as the objective functions. A mathematical regression model was developed for the combination of operating quality indicators, efficiency indicators, and operating parameters of the corn kernel harvester. A non-linear optimization method was used to optimize the parameters of each influencing factor. The results showed that with a feed rate of 12 kg/s, a forward speed of 5 km/h, a cylinder speed of 360 r/min, and a concave clearance of 30 mm, the average crushing rate was 3.91%, the average impurity rate was 1.71%, and the kernel loss rate was 3.1%. This model could be used for the design and development of intelligent control systems.
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