Flexible and highly conductive fiber has attracted considerable attention with its massive potential in functional fabric, stretchable circuits, and wearable electronic devices. Herein, we prepared a novel secondary structure composite fiber based on aramid nanofibers (ANF)-reinforced thermoplastic polyurethane (TPU) fiber accompanied by carbon nanotube (CNT)-coated on its surface. The composite fibers' dispersibility, micromorphology, and application were systematically investigated. The TPU/ANF-0.5 wt% sample showed a robust reinforcing effect, as Young's modulus and tensile strength reached 17.2 and 20.2 MPa, respectively. Meanwhile, the conductive coating layer in the outer frame was formed via a TPU solution with 10 wt% CNT content, which gives the fiber excellent flexible electrical conductivity. Such a unique structural design enables the fiber to be closely attached to human skin and monitor human movement. In addition, this TPU/ANF@CNT composite fiber can also be used for light and electric heating. The photothermal equilibrium temperature can reach 120 C in 50 s, and the electrothermal equilibrium temperature increases to 62 C under 30 V. In summary, this secondary structure composite fiber with excellent electrical and mechanical properties might have great practical application potential in wearable electronic devices.
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