Mechanical properties by depth sensing indentation are derived from the indentation load-displacement data used a micromechanical model developed by Oliver & Pharr (O&P). However, O&P analysis on the indentation unloading curve is developed from a purely elastic contact mechanics (sink-in). The applicability of O&P analysis is limited by the materials pile-up. However, when it does, the contact area is larger than that predicted by elastic contact theory (material sinks-in during purely elastic contact), and both hardness H and Youngs modulus E are overestimated, because their evaluation depends on the contact area deduced from the load-displacement data. H can be overestimated by up to 60 % and E by up to 30 % depending on the extent of pile-up [1,2]. It is therefore important to determine the effect of pile-up on obtained mechanical characteristics of the material by depth sensing indentation. The work experimentally analyses the effect of pile-up height on mechanical characteristics H and E, which are determined by O&P analysis. Pile-up height was measured by atomic force microscopy (AFM).
An experimental optical method has been developed for the measurement of opening and sliding notch face movements. The light passing through a thin slit is monitored by a photodiode detector. Two parts of the slit are fixed independently on the notch faces of the simulated crack. Dynamic variations of the notch face movements are recorded as an electric signal by an ‘oscilloscope. The sensitivity of such displacement measurement is comparable with the wavelength of light. Dynamic mixed-mode stress intensity factors under shock loading were evaluated from the data obtained and subsequently compared with a numerical simulation by ANSYS software. As it was approved, the technique has shown sufficient sensitivity, good linearity, and measurement reliability. Due to its non-destructive nature and overall robustness, the arrangement is applicable even for structural component condition determination taking into consideration potentially unknown boundary conditions and the non-linear character of mechanical parameters.
Cold tube drawing is a metal forming process that enable to manufacturers to produce high precision tubes. The dimensions of the tube are reduced by drawing it through a conical converging die with or without inner tool. There are four types of tube cold drawing process. Their difference relies on the technique used for inner diameter calibration. Therefore, the main objective was determining the difference in development of crystallographic texture and stress-strain state between drawing with the fixed plug and hollow sinking process. The input feedstock (with E235 steel grade) after the recrystallizing anneal was cold drawn (drawing with the fixed plug, hollow sinking) by one drawing passes. Electron BackScatter Diffraction (EBSD) analysis was used to evaluate the changes of grain structure and texture connected with tubes manufacturing. The stress-strain state in the tube material during drawing was calculated using DEFORM-3D software and the crystallographic orientation with respect to the cylindrical reference frame (Z-direction = drawing direction). A significant difference in stress-strain state between drawing with the fixed plug and hollow sinking process was recorded in radial direction.
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