Digital fluid systems are controlled solely by onoff valves, in contrast to analogue fluid systems which use continuously adjustable valves. Many digital fluid systems have been in practical use for some decades. The steel industry relies on several fluid technologies. Apart from the handling of the liquid steel, several other fluid processes exist to fulfill indispensable functions; examples include cooling, motion control, torch cutting, descaling, and lubricating. Many of these processes need better control concerning precision, dynamics, resource demand, reliability, and environmental impact or must offer additional functionalities for use in factories of the future. In several cases digital fluid systems are the better solutions. In this paper this is demonstrated by four examples, ranging from proven simple solutions and concepts going currently into industrial application to promising concepts for the future.
Hydraulic actuation of exoskeletons has gained interest among researchers due the potentials of high power density and energy recuperation allowing the reduction of mass and space used by the device (when compared to the traditional electrically actuated exoskeletons). However, developing a light and cost-effective design of such exoskeleton remains a key challenge. In this work, a novel design of digitally driven knee exoskeleton is presented. The design uses simple hydraulic cylinders instead of multi-chamber cylinders (which are typically used in digital actuations and are expensive). The design also includes a unique mechanism that is able to satisfy the peak torque requirements during a typical gait cycle with a smaller hydraulic force. This ensures small size of hydraulic components and a moderate power demand from the energy source. To study this exoskeleton design, a numerical model of the exoskeleton and the lower limb is developed in this work. The simulation results show that the design is able to track the motion of the knee in a typical gait cycle as well as satisfy the necessary torque requirements.
Digital hydraulic drives are known for their superior efficiency, power density, and robustness. Such advantages make them an attractive alternative (to electric drives) for actuation of exoskeleton devices. This work presents development of a prototype for such a digital hydraulically driven knee exoskeleton and its experimental testing. The device uses two miniature hydraulic cylinders and a novel mechanism to translate the linear motion to rotary motion. The device is controlled via a passive control method in the stance phase and a simplified model predictive control method in the swing phase. In this work, the design of the exoskeleton device is optimized with respect to compactness and weight. Next, the features of the design are further refined to ensure that the device is able to support the operational loads. This design is then realized into a prototype with a mixture of inhouse manufactured parts and procured components. Finally, via experimental tests, the performance of the design and the control strategy are investigated. Certain drawbacks related to valve size and overall weight are observed in the prototype, which will be addressed in future studies.
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