Rapid increases in the prices of conventional turbine blade making materials as well as future sustainability issues is attracting research interest in the development of polymer composites for turbine blade applications. This study examines the suitability of using a novel bamboo fibre and recycled plastics composite developed for wind turbine blade application. Bamboo fibre was extracted from raw bamboo by chemical and mechanical processes. Recycled High Density Polyethylene (HDPE) was collected, cut into pieces, cleaned and combined with extracted bamboo fibre to form the composite. The percentage ratio of fibre content in the ten specimens ranged from 2.5% to 25%. A series of mechanical tests were conducted on the specimens, including tensile test, impact test, water absorption test and sun radiation test. Results established that as the percentage of bamboo fibre in the specimen increased, the tensile strength and impact energy also increased. Water absorption and sun radiation tests conducted on specimen X revealed no meaningful impact its mechanical properties. Hence, the most significant deduction from this study is that the specimen with 25% bamboo fibre and 75% HDPE matrix possesses the quality that qualifies it to be used as a material for wind turbine blade fabrication.
Heat treatment, especially roasting, is known to reduce harmful fungal species and mycotoxin formation to a great extent. Experiments were conducted for heat treatment and the effects of introducing different fin configurations. ANSYS Fluent 14.5 was used to simulate the three-dimensional (3D) roaster geometry. The effect of the addition of different fins at the bottom of the hot plate was then studied. It was observed that maximum surface temperatures of 133°C, 153.25°C, 310.63°C, and 265.07°C were obtained after 180 minutes (three hours) for the experimental (without fins), predicted (without fins), predicted (with rod fins), and predicted (with honeycomb fins), respectively. The addition of honeycomb and rod fins to the roster’s plate increased temperatures by 115.34% and 143.03% of the original roaster hot plate. Thus, a design with rod fins added to the hot plate could improve its thermal performance and hence reduce the harmful effects of possible fungal species and mycotoxin contamination.
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