The aim of the present study was to investigate the additive manufacturing process for high consistency nanocellulose. Unlike thermoformable plastics, wood derived nanocelluloses are typically processed as aqueous dispersions because they are not melt-processable on their own. The ability to use nanocellulose directly in additive manufacturing broadens the possibilities regarding usable raw materials and achievable properties thereof. Modern additive manufacturing systems are capable of depositing nanocellulose with micrometer precision, which enables the printing of accurate three-dimensional wet structures. Typically, these wet structures are produced from dilute aqueous fibrillar dispersions. As a consequence of the high water content, the structures deform and shrink during drying unless the constructs are freeze-dried. While freeze-drying preserves the geometry, it results in high porosity which manifests as poor mechanical and barrier properties. Herein, we study an additive manufacturing process for high consistency enzymatically fibrillated cellulose nanofibers in terms of printability, shape retention, structure, and mechanical properties. Particular emphasis is placed on quantitative shape analysis based on 3D scanning, point cloud analysis, and x-ray microtomography. Despite substantial volumetric as well as anisotropic deformation, we demonstrate repeatability of the printed construct and its properties.
Macroscale tribological properties of hydrophobin layers bound on stainless steel surfaces were investigated in an aqueous environment. Emphasis was on boundary lubrication because water easily fails in hydrodynamic lubrication due to its low viscosity. We studied the affinities of two different proteins, HFBI and FpHYD5, on stainless steel and their ability to bind water at the surface by combining quartz crystal microbalance (QCM-D) and ellipsometry. Both proteins contained an adhesive hydrophobic domain, but FpHYD5 also had a very strongly hydrating carbohydrate structure attached to it. The lubrication properties of the proteins were studied with two different methods, pin-on-disc (POD) (stainless steel vs. stainless steel) and circular translation pin-on-disc (CTPOD) (UHMWPE vs. stainless steel). It was observed that both hydrophobins could adhere to the stainless steel surface and form highly hydrated layers. Both proteins reduced friction and wear of the sliding contact between two stainless steel surfaces. With UHMWPE against stainless steel, the hydrophobins prevented the polyethylene transfer to the counterface. The lowest coefficient of friction (COF) 0.13 was observed when FpHYD5 hydrophobins were employed in pure water. On the other hand, the lowest wear was observed when FpHYD5 proteins were added in a 50 mM sodium acetate buffer. Increasing the water content and loosening the hydrophobin film structure on the stainless steel surface led to a reduction in friction and wear.
All material supplied via Aaltodoc is protected by copyright and other intellectual property rights, and duplication or sale of all or part of any of the repository collections is not permitted, except that material may be duplicated by you for your research use or educational purposes in electronic or print form. You must obtain permission for any other use. Electronic or print copies may not be offered, whether for sale or otherwise to anyone who is not an authorised user. CoCr-on-CoCr prostheses were run in the HUT-4 hip joint simulator so that a steep angle was included. With a correct position, the tribological behaviour was excellent, the wear rate being 0.1 mm 3 /10 6 cycles. In the steepest position, lubrication failed and the wear rate was two orders of magnitude higher. This study stresses the importance of rigorous pre-clinical testing.
In rotating machinery, excessive vibration can affect the lifetime of the machine and, for example, in paper machines, it can directly affect production quality. Hence, it is important to monitor vibrations. Typically the vibrations are measured with piezo-based accelerometers attached to the bearing housing. Installation of the accelerometers and especially cabling is laborious and expensive in the case of existing machines that have several components to monitor. In continuous process maintenance, a break may be required as well. Therefore, typically only the critical rotors will be monitored, if at all. This research focuses on applying wireless microelectromechanical systems (MEMS) accelerometers to the measurement of large rotor vibration. The results indicated that MEMS accelerometers combined with wireless communication can offer a viable alternative to more expensive piezo-based accelerometers with traditional wire-based communication. The combination provides a flexible and cost-effective method for the collection of vibration data from large rotors and rotor systems. INDEX TERMS Internet of Things (IoT), microelectromechanical systems (MEMS), accelerometer, subcritical vibration, large rotor, wireless condition monitoring.
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