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Vibration-based Structural Health Monitoring (SHM) techniques are among the most common approaches for structural damage identification. The presence of damage in structures may be identified by monitoring the changes in dynamic behavior subject to external loading, and is typically performed by using experimental modal analysis (EMA) or operational modal analysis (OMA). These tools for SHM normally require a limited number of physically attached transducers (e.g. accelerometers) in order to record the response of the structure for further analysis. Signal conditioners, wires, wireless receivers and a data acquisition system (DAQ) are also typical components of traditional sensing systems used in vibration-based SHM. However, instrumentation of lightweight structures with contact sensors such as accelerometers may induce mass-loading effects, and for large-scale structures, the instrumentation is labor intensive and time consuming. Achieving high spatial measurement resolution for a large-scale structure is not always feasible while working with traditional contact sensors, and there is also the potential for a lack of reliability associated with fixed contact sensors in outliving the life-span of the host structure. Among the state-of-the-art noncontact measurements, digital video cameras are able to rapidly collect high-density spatial information from structures remotely. In this paper, the subtle motions from recorded video (i.e. a sequence of images) are extracted by means of Phase-based Motion Estimation (PME) and the extracted information is used to conduct damage identification on a 2.3-meter long Skystream® wind turbine blade (WTB). The PME and phased-based motion magnification approach estimates the structural motion from the captured sequence of images for both a baseline and damaged test cases on a wind turbine blade. Operational deflection shapes of the test articles are also quantified and compared for the baseline and damaged states. In addition, having proper lighting while working with high-speed cameras can be an issue, therefore image enhancement and contrast manipulation has also been performed to enhance the raw images. Ultimately, the extracted resonant frequencies and operational deflection shapes are used to detect the presence of damage, demonstrating the feasibility of implementing non-contact video measurements to perform realistic structural damage detection.

An optically based sensing system that can measure the displacement and strain over essentially the entire area of a utility-scale blade leads to a measurement system that can significantly reduce the time and cost associated with traditional instrumentation. This paper evaluates the performance of conventional three dimensional digital image correlation (3D DIC) and three dimensional point tracking (3DPT) approaches over the surface of wind turbine blades and proposes a multi-camera measurement system using dynamic spatial data stitching. The potential advantages for the proposed approach include: (1) full-field measurement distributed over a very large area, (2) the elimination of timeconsuming wiring and expensive sensors, and (3) the need for large-channel data acquisition systems. There are several challenges associated with extending the capability of a standard 3D DIC system to measure entire surface of utility scale blades to extract distributed strain, deflection, and modal parameters. This paper only tries to address some of the difficulties including: (1) assessing the accuracy of the 3D DIC system to measure full-field distributed strain and displacement over the large area, (2) understanding the geometrical constraints associated with a wind turbine testing facility (e.g. lighting, working distance, and speckle pattern size), (3) evaluating the performance of the dynamic stitching method to combine two different fields of view by extracting modal parameters from aligned point clouds, and (4) determining the feasibility of employing an output-only system identification to estimate modal parameters of a utility scale wind turbine blade from optically measured data. Within the current work, the results of an optical measurement (one stereo-vision system) performed on a large area over a 50-meter utility-scale blade subjected to quasistatic and cyclic loading are presented. The blade certification and testing is typically performed using International Electro-Technical Commission standard (IEC 61400-23). For static tests, the blade is pulled in either flap-wise or edgewise directions to measure deflection or distributed strain at a few limited locations of a large-sized blade. Additionally, the paper explores the error associated with using a multi-camera system (two stereo-vision systems) in measuring 3D displacement and extracting structural dynamic parameters on a mock set up emulating a utility-scale wind turbine blade. The results obtained in this paper reveal that the multi-camera measurement system has the potential to identify the dynamic characteristics of a very large structure.

No abstract

Wind turbine blade certification requires static and fatigue testing at a large-scale facility similar to the Wind Technology Testing Center (WTTC) located in Charlestown, Massachusetts. Usually, these tests are conducted by using wire-based sensors such as strain gages, accelerometers, and string potentiometers. These systems are expensive, require a time-consuming installation (e.g., up to 3 weeks and $35 k-$50 k for a strain gage system on a 55-m-long blade), are difficult to deploy on large-sized structures, require additional instrumentations (e.g., power amplifiers and data acquisition systems), and produce results only at a handful of a discrete number of measurement points. In this study, a multicamera measurement system is implemented and experimentally evaluated to obtain full-field displacement and strain over a~12-m-long portion of a~60-m utility-scale wind turbine blade. The proposed system has the potential to streamline the certification process by reducing the blade's preparation and sensor installation cost and time to a few hundreds of dollars (for painting equipment) and a few days for preparing the surface of the blade for the test. Furthermore, operational modal analysis was used in conjunction with the multicamera system to estimate the natural frequencies and mode shapes of the wind turbine blade. The obtained results have shown that the proposed approach can detect in-plane displacement as low as 0.2 mm, mechanical strain with an error below 3% when compared with measurement performed using strain gages, and the first five natural frequencies with an error below 2% when compared with data recorded using traditional wire-based accelerometers. This paper presents these results and provides a summary of the strengths and weaknesses of the proposed optical measurement approach in the context of streamlining the blade certification/testing process and performing vision-based structural dynamic measurements on large-scale structures. K E Y W O R D Sdigital image correlation, fatigue tests, operational modal analysis, stitched field of view, structural health monitoring, wind turbine blades