This critical review reveals the technologies and potentials to recover water, energy, fertilizers and products from municipal WWTPs but also analyses the various bottlenecks that may their hinder successful implementation.

This paper guides decision making in more sustainable urban water management practices that feed into a circular economy by presenting a novel framework for conceptually designing and strategically planning wastewater treatment processes from a resource recovery perspective. Municipal wastewater cannot any longer be perceived as waste stream because a great variety of technologies are available to recover water, energy, fertilizer, and other valuable products from it. Despite the vast technological recovery possibilities, only a few processes have yet been implemented that deserve the name water resource factory instead of wastewater treatment plant. This transition relies on process designs that are not only technically feasible but also overcome various non-technical bottlenecks. A multidimensional and multidisciplinary approach is needed to design water resource factories (WRFs) in the future that are technically feasible, cost effective, show low environmental impacts, and successfully market recovered resources. To achieve that, the wastewater treatment plant (WWTP) design space needs to be opened up for a variety of expertise that complements the traditional wastewater engineering domain. Implementable WRF processes can only be designed if the current design perspective, which is dominated by the fulfilment of legal effluent qualities and process costs, is extended to include resource recovery as an assessable design objective from an early stage on. Therefore, the framework combines insights and methodologies from different fields and disciplines beyond WWTP design like, e.g., circular economy, industrial process engineering, project management, value chain development, and environmental impact assessment. It supports the transfer of the end-of-waste concept into the wastewater sector as it structures possible resource recovery activities according to clear criteria. This makes recovered resources more likely to fulfil the conditions of the end-of-waste concept and allows the change in their definition from wastes to full-fledged products.

The objective of this paper is to compare, under Dutch market conditions, the energy consumption and net costs of membrane-based advanced treatment processes for three water reuse types (i.e. potable, industrial, agricultural reuse). The water source is municipal wastewater treatment plant effluent. Results indicate that the application of reverse osmosis is needed to reclaim high quality water for industrial and potable reuse but not for irrigation water which offers significant energy savings but may not lead automatically to lower net costs. While a reclamation process for industrial reuse is economically most promising, irrigation water reclamation processes are not cost effective due to low water prices. Moreover, process operational expenditures may exceed capital expenditures which is important for tender procedures. A significant cost factor is waste management that may exceed energy costs. Water recovery rates could be significantly enhanced through the integration of a softener/biostabilizer unit prior to reverse osmosis. Moreover, the energy consumption of wastewater reclamation processes could be supplied on-site with solar energy. The possibility of designing a ‘fit for multi-purpose’ reclamation process is discussed briefly. This comparative analysis allows for better informed decision making about which reuse type is preferably targeted in a municipal wastewater reuse project from a process design perspective.

Mass and energy balances are an excellent tool to explore the integration of resource recovery technologies into wastewater treatment processes and reveal recoverable resource quantities and occurring trade-offs at an early process design stage.

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