The present study proposed a novel process for the matrix decomposition of carbon-fiber-reinforced plastics (CFRPs). For this purpose, the influence of ultraviolet (UV) radiation paired with semiconductors on CFRP was analyzed. Then, suitable process parameters for superficial and in-depth matrix decomposition in CFRP were evaluated. The epoxy resin was decomposed most effectively without damaging the embedded carbon fiber by using a UV light-emitting diode (LED) spotlight (395 nm, Semray 4103 by Heraeus Noblelight) at a power level of 66% compared to the maximum power of the spotlight. Using a distance of 10 mm and a treatment duration of only 35–40 s achieved a depth of two layers with an area of 750 mm2, which is suitable for technological CFRP repair procedures. In addition to the characterization of the process, the treated CFRP samples were analyzed based on several analytical methods, namely, light microscopy (LM), scanning electron microscopy (SEM), and atomic force microscopy (AFM). Subsequently, the prepared carbon fibers (CFs) were tested using filament tensiometry, single filament tensile tests, and thermogravimetric measurements. All analyses showed the power level of 66% to be superior to the use of 96% power. The gentle (“fiber friendly”) matrix destruction reduced the damage to the surface of the fibers and maintained their properties, such as maximum elongation and maximum tensile strength, at the level of the reference materials.
Today, numerous carbon fiber (CF) reinforced plastic (CFRP) components are in continuous usage under harsh environmental conditions. New components often replace damaged structural parts in safety-critical applications. In addition to this, there is also no effective repair method to initially restore the mechanics of these structures using dry fiber material. The high costs of CFRP components are not in proportion to their lifetime. The research project IGF-19946 BR “CFRP-Repair” addresses this specific challenge. By using an oxide semiconductor that is activated by ultraviolet (UV) irradiation, the thermoset matrix can be depolymerized and thus locally removed from the damaged CFRP component. Afterward, the harmed fibers can be physically removed from the laminate in this certain area. A load-adjusted tailored fiber reinforcement patch is subsequently applied and consolidated by local thermoset re-infiltrating. Using this procedure, the structure can be locally repaired with new CF. As a result, repaired CFRP structures can be obtained with reduced mechanics and an approximately original surface. This article gives an insight into the developed repair procedure of CFRP components in an innovative and more efficient way than the state-of-the-art.
The internet of things is a key driver for new developments in the fields of medicine, industry 4.0 and gaming. Consequently, the interaction of virtual and real world by smart interconnecting of devices in our everyday life is the basis idea of the Cluster of Excellence "Centre for Tactile Internet with Human-in-the-Loop" (CeTI) at TU Dresden. To enable a user-centric approach in CeTI innovative textile structures, mainly knitted smart gloves, and their functionalization by integration of sensors and sensory yarns are focus of research activities.
The Cluster of Excellence “Centre for Tactile Internet with Human-in-the-Loop (CeTI)” deals with developments and inventions concerning smart devices used in many fields, e.g. industry 4.0, medicine and skill learning. These kind of applications require smart devices, sensors, actors and conductive structures. Textile structures address these applications by meeting requirements such of being flexible, adaptable and wearable. Within this paper, the development of a protective coating for electrically conductive (EC) yarns is captured. These EC yarns are nowadays often used for smart textile applications. One challenge in their application is the integration into textile structures. Often, the handling and use of EC yarns lead on the one hand to damages on the surface of the yarn and on the other hand to reduced electromechanically characteristics. This paper aims to characterize these EC yarns in regard to develop a suitable protective coating based on polypropylene (PP). To achieve this development, an extensive characterization of the EC yarns as well as the protective coating itself is important. The surface free energy (SFE), the topographical and the chemical characteristics are necessary for developing a suitable protective coating. However, the yarns are characterized before and after implementation into the textile structure and furthermore after the coating respectively with the developed finish.
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