In a context of energy abundance for industrial applications, industrial systems are exploited with minimal attention to their actual energy consumption requirements to meet the loads imposed on them. As a result, most of them are used at maximal capacity, regardless of the varying operational conditions. First, the paper studies pneumatic conveying systems and thoroughly reviews previously published work. Then, we overview simulations and operating data of the experimental parameters and their effects on the flow characteristics and transport efficiency. Finally, we summarize with a conclusion and some suggestions for further work. The primary goal of this study is to identify the parameters that influence the energy consumption of industrial dust collector systems. It is differentiated from previously published overviews by being concentrated on wood particles collection systems. The results will permit a better selection of an appropriate methodology or solution for reducing an industrial system’s power requirements and energy consumption through more precise control. The anticipated benefits are not only on power requirement and energy consumption but also in reducing greenhouse gas emissions. This aspect shows more impacts in regions that rely on electricity supplied by thermal power stations, especially those that use petrol or coal.
Dust collection systems represent a significant portion of a wood product manufacturer's total electricity use. The system fan works against the static pressure of the entire system-the blast gates, the ductwork, and the upstream or downstream cyclone and/or baghouse. A poor system design (e.g., sharp elbows or undersized ductwork) increases the total amount of static pressure in the system, the fan's performance curve shifts, increasing the total brake horsepower required by the fan (up to the maximum point on the curve). Additionally, system designers may oversize a dust collection system to ensure adequate dust capture and transport, either to accommodate system expansion or simply to be conservative. Since theoretical fan energy use increases with its velocity cubed, this can be an expensive safety net. This paper presents a comprehensive literature review about industrial cyclone dust collectors energy saving in relation to management, technologies, and policies. Energy-saving technologies like high-efficiency motors (HEMs), variable-speed drives (VSDs), leak detection, and pressure drop reduction have all been examined. Based on energy saving technologies results, it has been found that in the industrial sectors, a sizeable amount of electric energy, and utility bill can be saved using these technologies. Finally, various energy-saving policies were reviewed.
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