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Wood is a porous material that can be impregnated and have enhanced properties. Two species of hardwood, red oak (Quercus rubra L.) and sugar maple (Acer saccharum Marsh.), were impregnated in a reactor with a microencapsulated phase change material. The objective was to enhance the thermal mass of wood boards used as surface layers for engineered wood flooring manufacturing. Preliminary experiments were conducted on small samples in order to define suitable impregnation parameters, based on the Bethell cycle. Thin wood boards were impregnated with a microencapsulated phase change material dispersed into distilled water. Several cycles of pressure were applied. Heating storage of the impregnated wood boards was determined using a dynamic heat flow meter apparatus method. A latent heat storage of 7.6 J/g over 3 °C was measured for impregnated red oak samples. This corresponds to a heat storage enhancement of 77.0%. Sugar maple was found to be harder to impregnate and thus his thermal enhancement was lower. Impregnated samples were observed by reflective optical microscopy. Microcapsules were found mainly in the large vessels of red oak, forming aggregates. Pull-off tests were conducted on varnished samples to assess the influence of an impregnation on varnish adhesion and no significant influence was revealed. Engineered wood flooring manufactured with impregnated boards such as characterized in this study could store solar energy and thus improve buildings energy efficiency. Although wood is a material with a low-conductivity, the thermal exchange between the PCM and the building air could be good enough as the microcapsules are positioned in the surface layer. Furthermore, flooring is an area with frequent sunrays exposure. Such high thermal mass EWF could lead to energy savings and to an enhancement of occupant’s thermal comfort. This study aimed to characterize the potential of impregnation with MPCM of two wood species in order to make high thermal mass EWF.

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The relatively low thermal mass of timber frame buildings is a limiting factor for their energy efficiency and for the thermal comfort. The aim of this study is to assess the performance of wood-based wallboards integrated with PCM (Phase Change Materials) in a cold climate (Québec, Canada), from the heating season to the summer. Two timber-frame test huts, of 2 × 2.5 × 3 m, were built following the National Building Code of Canada and placed in the LAVAL University Campus. The first hut was equipped with wood-based panels integrated with the commercial bio-based PCM Puretemp®23 with a 23 °C melting point. The second hut was equipped with standard interior wood panels. Large double glaze windows were installed facing south. Dry indoor air temperatures were recorded for both huts and for the heating season, heating consumptions were monitored. The behaviour of the two huts was compared and PCM panels efficiency was evaluated over several seasons. A reduction of heating consumption was observed for cold months. For the heating season, panels were found to be more efficient as the months were getting milder. By gathering solar energy during the day, they allowed to reduce the test-hut heating consumption, by a maximum of 41% in May. In summer, the PCM panels had a positive impact in order to reduce the hut overheating. However their efficiency was found limited by a poor ability of discharge during the night. The solidification of the PCM was often impossible to achieve due to unsuitable night conditions. The results presented in this study will improve the knowledge concerning wood/PCM composites performance and concerning PCMs issues in cold climates. This study exposes the potential of wood-based panels integrated with PCM to achieve winter energy savings and enhance the summer thermal comfort of a timber-frame building, for a cold Canadian climate.

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