Flotation in the mining industry is a very significant separation technique. It is known that fine and ultra-fine particles are difficult to float, leading to losses of valuable minerals, mainly due to their low collision efficiency with bubbles. Flotation of fine particles can be enhanced either by increasing the apparent particle size or by decreasing the bubble size. Literature review reveals that electroflotation resulted in higher recoveries of ultrafine particles as compared with dispersed-air flotation, because electrolytic bubbles are smaller in size. To this end, the best practical approach is to combine conventional air bubbles and micro-bubbles from water electrolysis. Therefore, the design, fabrication, and operation of a bench-scale micro-bubble generator through water electrolysis is proposed. Moreover, this electrolysis unit is adapted in a mechanical Denver-type flotation cell. The resulting hybrid flotation device is capable of producing bubbles within a wide range of diameters. The significance of this process is that micro-bubbles, attached tothe surface of fine particles, facilitate the attachment of conventional-sized bubbles and subsequently increase the flotation recovery of particles. Experimental flotation results so far on the hybrid device indicate the enhancement of fine particle recovery by approximately 10% with the addition of micro-bubbles.

BACKGROUND:The large production of polymeric materials worldwide and the difficulty of their decomposition make recycling necessary for both economic and environmental reasons. In this study, the separation of polyethylene terephthalate (PET) and polystyrene (PS) from ternary mixtures (polyethylene terephthalate/polystyrene/polypropylene, PET/PS/PP) and their subsequent utilization as sorbent materials was carried out. The carbonaceous sorbent materials based on polymeric matrices that were synthesized and characterized have low densities, resulting in ease of removal by flotation.RESULTS: Wetting agents polyvinyl alcohol (PVA) and dodecylamine (DA) were used to selectively wet PET and PS, respectively, and the effect of the wetting agents' concentration and pH on the effectiveness of the separation were studied. The recovered polymers were then utilized to prepare carbon composite materials that were used to remove of a test dye, Reactive Black dye, from aqueous solutions. CONCLUSION: The results show effective dye removal (nearly 98%) for both composite materials. The sorbents may then be regenerated for further wastewater treatment.

The froth flotation technique can be considered one of the most efficient methods for the separation of minerals. Prior to utilizing any physicochemical separation method, the size of the mined ore must be decreased to facilitate the release of the valuable materials. This practice, along with the increased exploitation of ores that carry fine mineral particles caused the production of fine and ultrafine particles which are difficult to recover with classical enrichment methods, due to their different characteristics compared to coarser particles. It is established that fine and ultrafine particles are difficult to float, leading to losses of valuable minerals, mainly due to their low collision efficiency with bubbles. Moreover, fine particles require higher reagent consumption due to the fact that have a higher specific area, and finally, their flotation is limited by low kinetic energy. Flotation of fines can be enhanced by either decreasing bubble diameter or increasing their apparent size, or moreover, by enhancing the collector’s adsorption (their hydrophobic behavior) using alternative reagents (non-ionic co-collectors). In the present research, flotation experiments on a hybrid electrolytic flotation column that can produce microbubbles (−50 μm), were carried out for recovering fine magnesite (−25 μm) particles. In addition, the synergistic effect of anionic/non-ionic collectors were studied for the enhancement of fines recovery. Experimental flotation results so far designate the enhancement of fine magnesite particle recovery by approximately 8% with the addition of microbubbles. Finally, the synergistic effect of anionic/non-anionic collectors led to the improvement of flotation recovery by almost 12%.