Systematic approaches for the design of mixtures, based on a computer-aided mixture/blend design (CAM b D) framework, have the potential to deliver better products and processes. In most existing methodologies the number of mixture ingredients is fixed (usually a binary mixture) and the identity of at least one compound is chosen from a given set of candidate molecules. A novel CAM b D methodology is presented for formulating the general mixture design problem where the number, identity and composition of mixture constituents are optimized simultaneously. To this end, generalized disjunctive programming is integrated into the CAM b D framework to formulate the discrete choices. This generic methodology is applied to a case study to find an optimal solvent mixture that maximizes the solubility of ibuprofen. The best performance in this case study is obtained with a solvent mixture, showing the benefit of using mixtures instead of pure solvents to attain enhanced behavior. V C 2016 The Authors AIChE Journal published by Wiley Periodicals, Inc. on behalf of American Institute of Chemical Engineers AIChE J, 62: [1616][1617][1618][1619][1620][1621][1622][1623][1624][1625][1626][1627][1628][1629][1630][1631][1632][1633] 2016 Keywords: computer-aided mixture design, generalized disjunctive programming, optimal mixture design, ibuprofen, solubility
IntroductionMixtures play an important role in the process industries and blends of refrigerants, 1-3 polymers, 4,5 and solvents 6 are used in a wide range of applications. Solvent mixtures, for example, are used in separation processes, such as extraction, 7,8 absorption, 9 and crystallisation, 10,11 and in chemical reactions. 12,13 In product design, the desired performance can often only be achieved with a mixture or formulation (e.g., pesticide formulation, crude oils blended into a single product).14,15 The current regulatory environment is making mixtures increasingly relevant as restrictions are placed on the use of a growing number of compounds. Some common compounds are thus being removed from use as a result of changing regulations (e.g., REACH regulations 16 ). Given this context, the formulation of mixtures offers a potential route to enhanced performance, because mixtures can exhibit properties that equate or even surpass those of pure compounds. Some of the benefits of using mixtures have been demonstrated by Granberg and Rasmuson 17 who studied the solubility of paracetamol in a binary mixture of water and acetone. The results of their study are shown in Figure 1, where it can be seen that, at 308C, mixtures containing up to 75% water by mass achieve at least as high a solubility as pure acetone, with a 30:70 mixture of water and acetone achieving the highest solubility. A fivefold increase in solubility relative to pure acetone is observed, although paracetamol is poorly water-soluble. This nonlinear behavior, which is commonly observed in solubility experiments (e.g., the work of Pacheco et al. 18 ), arises from the nonideal thermodynamics of...